Datenblatt für CPFE1000FI Install Manual von TDK-Lambda

CPFE1000F| Installation Manual TDKLambda General Safety Instructions: A
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ENGLISH
General Safety Instructions:
READ SAFETY INSTRUCTIONS
Servicing:
These products are not customer serviceable TDK-Lambda UK LTD and their authorised agents only are permitted
to carry out repairs.
Critical Components:
These products are not authorised for use as critical components in nuclear control systems, life support systems or
equipment for use in hazardous environments without the express written approval of the Managing Director of TDK-
Lambda EMEA.
Product Usage:
These products are designed for use within a host equipment which restricts access to authorised competent
personnel.
This product is a component power supply and is only to be installed by qualified persons within other equipment and
must be not operated as a stand alone product.
This product is for sale to business to business customers and can be obtained via distribution channels.
It is not intended for sale to end users.
This product is a component power supply and does not fall within the scope of the EMC directive. Compliance with
the EMC directive must be considered in the final installation. Please contact your local TDK-Lambda office.
Environmental:
These products are IPX0, and therefore chemicals/solvents, cleaning agents and other liquids must not be used.
Environment:
This power supply is a switch mode power supply for use in applications within a Pollution Degree 2, overvoltage
category II environment. Material Group IIIb PCB’s are used within it.
Output Loading:
The output power taken from the power supply must not exceed the rating stated on the power supply label, except
as stated in the product limitations in this handbook.
Input Parameters:
This product must be operated within the input parameters stated in the product limitations in this handbook.
End of Life Disposal:
The unit contains components that require special disposal. Make sure that the unit is properly disposed of at the
end of its service life and in accordance with local regulations.
RISK OF ELECTRIC SHOCK
High Voltage Warning:
Dangerous voltages are present within the power supply. The professional installer must protect service personnel
from inadvertent contact with these dangerous voltages in the end equipment.
WARNING: When installed in a Class 1 end equipment, this product must be reliably earthed and professionally
installed.
The (+) or (-) output(s) can be earthed or left floating.
The unit cover(s)/chassis (where applicable) must not be made user accessible.
The mains input connector is not acceptable for use as field wiring terminals.
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For encased products, do not use mounting screws, which penetrate the unit more than; See drawings.
Internal fuses protect the unit and must not be replaced by the user. In case of internal defect, the unit must be
returned to TDK-Lambda UK LTD or one of their authorised agents.
A suitable mechanical, electrical and fire enclosure must be provided by the end use equipment for mechanical,
electric shock and fire hazard protection.
Energy Hazards:
The main output of this product is capable of providing hazardous energy (240VA). Final equipment manufacturers
must provide protection to service personnel against inadvertent contact with the output terminals.
The unit cover/chassis, where applicable, is designed to protect skilled personnel from hazards. They must not be
used as part of the external covers of any equipment where they may be accessible to operators, since under full
load conditions, part or parts of the unit chassis may reach temperatures in excess of those considered safe for
operator access.
CPFE1000F| Installation Manual TDKLambda All emeine Sicherheitsvorschriflen: A
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DEUTSCH
Allgemeine Sicherheitsvorschriften:
LESEN SIE DIE SICHERHEITSVORSCHRIFTEN
Wartung:
Diese Produkte können nicht durch den Kunden gewartet werden. Nur TDK-Lambda UK LTD. und deren
zugelassene Vertriebshändler sind zur Durchführung von Reparaturen berechtigt.
Kritische Komponenten:
Diese Produkte sind nicht für die Verwendung als kritische Komponenten in nuklearen Kontrollsystemen,
Lebenserhaltungssystemen oder Geräten in gefährlichen Umgebungen geeignet, sofern dies nicht ausdrücklich und
in Schriftform durch den Geschäftsführer von TDK-Lambda EMEA genehmigt wurde.
Produktverwendung:
Diese Produkte sind zur Verwendung innerhalb von Host-Anlagen gedacht, die einen auf das Fachpersonal
beschränkten Zugang haben.
Dieses Produkt ist eine Stromversorgungs-Komponente und sie darf nur von qualifiziertem Personal in andere
Geräte eingebaut werden und sie darf NICHT als eigenständiges ("Stand-Alone") Gerät betrieben werden.
Dieses Produkt ist für den Verkauf an Geschäftskunden entwickelt worden und es kann über Distributionskanäle
bezogen werden.
Es ist NICHT für den Verkauf an Endkunden gedacht und konzipiert.
Dieses Produkt ist eine Stromversorgungsbaugruppe und sie fällt NICHT in den Bereich der EMV Direktive.
Die Konformität mit der EMV Richtlinie muss in der finalen Gesamtinstallation betrachtet werden.
Bitte kontaktieren Sie Ihr regionales TDK-Lambda Vertriebsbüro im Falle von Rückfragen.
Umwelt:
Diese Produkte sind IPX0, aus diesem Grund dürfen keine Chemikalien/Lösungsmittel, Reinigungsmittel und andere
Flüssigkeiten verwendet werden.
Umgebung:
Dieses Netzteil ist ein Schaltnetzteil zur Verwendung in einer Umgebung mit einem Verschmutzungsgrad 2,
Überspannungskategorie II. Materialgruppe IIIb mit darin verwendeten PCBs.
Ausgangsstrom:
Der Ausgangsstrom des Netzteiles darf die Leistung, die auf dem Label des Netzteiles vermerkt ist, nur dann
überschreiten, wenn dies in den Produktgrenzen dieses Handbuches ausgezeichnet ist.
Eingangsparameter:
Dieses Produkt muss innerhalb der Eingangsparameter, die in den Produktgrenzen dieses Handbuches angegeben
sind, betrieben werden.
Entsorgung am Ende der Betriebszeit:
Das Gerät enthält Komponenten die unter Sondermüll fallen. Das Gerät muss am Ende der Betriebszeit
ordnungsgemäß und in Übereinstimmung mit den regionalen Bestimmungen entsorgt werden.
GEFAHR DURCH ELEKTRISCHEN SCHLAG
Hochspannungswarnung:
Innerhalb des Netzteiles gibt es gefährliche Spannungen. Der Elektroinstallateur muss das Wartungspersonal vor
versehentlichem Kontakt mit den gefährlichen Spannungen im Endgerät schützen.
WARNUNG! Falls Sie unser Netzgerät in eine Anwendung mit Schutzklasse 1 eingebaut haben, stellen Sie sicher,
dass es fachgerecht installiert und zuverlässig geerdet ist.
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Die (+) oder (-) Ausgänge können geerdet werden oder unangeschlossen bleiben.
Die Abdeckung des Gerätes/das Gehäuse darf für den Benutzer nicht zugänglich sein.
Der Haupteingangsanschluss ist nicht für die Verwendung als Feldverdrahtungsanschluss geeignet.
Für ummantelt Produkte, verwenden Sie keine Schrauben, die das Gerät mehr als durchdringen; siehe Zeichnung
Eine interne Sicherung schützt das Gerät und darf durch den Benutzer nicht ausgetauscht werden. Im Fall von
internen Defekten muss das Gerät an TDK-Lambda UK LTD oder einen der autorisierten Vertriebshändler
zurückgeschickt werden.
Ein geeignetes mechanisches, elektrisches und brandgeschütztes Gehäuse muss als Schutz vor der Gefahr von
mechanischen Risiken, Stromschlägen und Brandschutz in dem Endgerät vorgesehen werden.
Gefahren durch elektrische Energie:
Von bestimmten Modulen kann je nach Einstellung der Ausgangsspannung gefährliche elektrische Energie
ausgehen (240 VA). Die Endgerätehersteller müssen einen Schutz für Servicepersonal vor unbeabsichtigtem
Kontakt mit den Ausgangsanschlüssen dieser Module vorsehen. Kann aufgrund der Einstellung gefährliche
elektrische Energie auftreten, dürfen die Modulanschlüsse für den Benutzer nicht zugänglich sein.
Die Geräteabdeckung/das Gehäuse ist so entworfen, dass das Fachpersonal vor Gefahren geschützt wird. Sie
dürfen nicht als Teil der externen Abdeckung für Geräte verwendet werden, die für den Betreiber zugänglich sein
müssen, da Teile oder das gesamte Gerätegehäuse unter voller Auslastung übermäßige Temperaturen erreichen
kann, die für den Zugang des Betreibers nicht mehr als sicher betrachtet werden.
CPFE1000F| Installation Manual TDKLambda Consi nes énérales de sécurifié: A
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FRANÇAIS
Consignes générales de sécurité:
LIRE LES CONSIGNES DE SECURITE
Entretien:
Ces produits ne peuvent pas être réparés par l’utilisateur. Seuls, TDK-Lambda UK LTD et ses agents agréés sont
autorisés à effectuer des réparations.
Composants critiques:
Ces produits ne doivent pas être utilisés en tant que composants critiques dans des systèmes de commande
nucléaire, dans des systèmes de sauvetage ou dans des équipements utilisés dans des environnements dangereux,
sans l'autorisation écrite expresse du directeur général de TDK-Lambda EMEA.
Utilisation du produit:
Ces produits sont conçus pour être utilisés dans un équipement hôte dont l'accès n'est autorisé qu'aux personnes
compétentes.
Ce produit est une alimentation considérée comme un composant devant être installé par des personnes qualifiées,
dans un autre équipement. Il ne doit pas être utilisé en tant que produit fini.
Ce produit est destiné à la vente entre entreprises et peut être obtenu via des canaux de distribution.
Il n’est pas prévu à la vente pour les particuliers.
Ce produit est une alimentation considérée comme un composant, il ne relève pas du champ d’application de la
directive CEM. Le respect de la directive CEM doit être pris en compte dans l’installation finale. Veuillez contacter
votre bureau TDK-Lambda le plus proche.
Environnement:
Ces produits sont IPX0, et donc on ne doit pas utiliser des produits chimiques/solvants, des produits de nettoyage et
d'autres liquides.
Environnement fonctionnel :
Cette alimentation fonctionne en mode commutation pour utilisation dans des applications fonctionnant dans un
environnement avec Degré de Pollution 2 et catégorie de surtension II. Elle utilise des cartes des circuits imprimés
(PCB) de Groupe IIIb.
Intensité soutirée:
L'intensité soutirée de l'alimentation ne doit pas dépasser l'intensité nominale marquée sur la plaque signalétique,
sauf indications contraires dans les limitations du produit décrit dans ce manuel.
Paramètres d'entrée:
Ce produit doit être utilisé à l'intérieur des paramètres d'entrée indiqués dans les limitations du produit dans ce
manuel.
Elimination en fin de vie:
L'alimentation contient des composants nécessitant des dispositions spéciales pour leur élimination. Vérifiez que
cette alimentation est mise au rebut correctement en fin de vie utile et conformément aux réglementations locales en
vigueur.
RISQUE DE CHOC ELECTRIQUE
Attention-Danger haute tension:
Des tensions dangereuses sont présentes dans l'alimentation. L'installateur doit protéger le personnel d'entretien
contre un contact involontaire avec ces tensions dangereuses dans l'équipement final.
AVERTISSEMENT: Si ce produit est installé dans un équipement final de classe I, il doit être mis à la terre de
manière fiable et installé par un professionnel averti.
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Les sorties (+) ou (-) peuvent être raccordées à la terre ou laissées flotttantes.
Le couvercle/châssis de l'alimentation ne doit pas être accessible à l'utilisateur.Le connecteur d'entrée d'alimentation
principale ne doit pas être utilisé comme borne de raccordement.
N'utilisez pas de vis pénétrant dans le module sur une profondeur supérieure à :Voir dessins.
Un fusible interne protège le module et ne doit pas être remplacé par l'utilisateur. En cas de défaut interne, le module
doit être renvoyé à TDK-Lambda UK LTD ou l'un de ses agents agréés.
Une enceinte appropriée doit être prévue par l'utilisateur final pour assurer la protection contre les chocs
mécaniques, les chocs électriques et l'incendie.
Energies dangereuses :
Certains modules peuvent générer une énergie dangereuse (240 VA) selon le réglage de tension de sortie. Le
fabricant de l'équipement final doit assurer la protection des techniciens d'entretien contre un contact involontaire
avec les bornes de sortie de ces modules. Si une telle tension dangereuse risque de se produire, les bornes ou les
connexions du module ne doivent pas être accessibles par l'utilisateur.
Le couvercle et le châssis du module sont conçus pour protéger des personnels expérimentés. Ils ne doivent pas
être utilisés comme couvercles extérieurs d'un équipement, accessible aux opérateurs car en condition de puissance
maximum, des parties du châssis peuvent atteindre des températures considérées comme dangereuses pour
l'opérateur.
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ITALIANO
Norme generali di sicurezza:
SI PREGA DI LEGGERE LE NORME DI SICUREZZA
Manutenzione:
Il cliente non può eseguire alcuna manutenzione su questi prodotti. L'esecuzione delle eventuali riparazioni è
consentita solo a TDK-Lambda UK LTD e ai suoi agenti autorizzati.
Componenti critici:
Non si autorizza l'uso di questi prodotti come componenti critici all'interno di sistemi di controllo nucleari, sistemi
necessari alla sopravvivenza o apparecchiature destinate all'impiego in ambienti pericolosi, senza l'esplicita
approvazione scritta dell'Amministratore Delegato di TDK-Lambda EMEA.
Uso dei prodotti:
Questi prodotti sono progettati per l'uso all'interno di un'apparecchiatura ospite che limiti l'accesso al solo personale
competente e autorizzato.
Questo prodotto è da considerarsi come un alimentatore professionale componente e come tale deve essere
installato da personale qualificato all'interno di altre apparecchiature e non può essere utilizzato come prodotto
indipendente.
Questo prodotto non è inteso per la vendita al dettaglio o agli utilizzatori finali.
Questo alimentatore è da considerarsi come un componente e come tale non è assogettato dagli scopi della direttiva
EMC. Conformità alla direttiva EMC deve essere considerata nell'installazione finale di utilizzo. Gli uffici di TDK-
Lambda Sas Succursale Italiana sono a vostra disposizione per ulteriori ragguagli.
Condizioni ambientali:
Questi prodotti sono classificati come IPX0, dunque non devono essere utilizzati sostanze chimiche/solventi, prodotti
per la pulizia o liquidi di altra natura.
Ambiente:
Questo prodotto è un alimentatore a commutazione, destinato all'uso in applicazioni rientranti in ambienti con le
seguenti caratteristiche: Livello inquinamento 2, Categoria sovratensione II. Questo prodotto contiene schede di
circuiti stampati in materiali di Gruppo IIIb.
Carico in uscita:
La potenza in uscita ottenuta dall'alimentatore non deve superare la potenza nominale indicata sulla targhetta
dell'alimentatore, fatto salvo dove indicato nei limiti per i prodotto specificati in questo manuale.
Parametri di alimentazione:
Questo prodotto deve essere utilizzato entro i parametri di alimentazione indicati nei limiti per il prodotto, specificati
in questo manuale.
Smaltimento:
L'unità contiene componenti che richiedono procedure speciali di smaltimento. Accertarsi che l'unità venga smaltita
in modo corretto al termine della vita utile e nel rispetto delle normative locali.
RISCHIO DI SCOSSA ELETTRICA
Avvertimento di alta tensione:
All'interno dell'alimentatore sono presenti tensioni pericolose. Gli installatori professionali devono proteggere il
personale di manutenzione dal rischio di contatto accidentale con queste tensioni pericolose all'interno
dell'apparecchiatura finale.
ATTENZIONE: Se installato in un’attrezzatura di classe I, questo prodotto deve essere collegato a terra in modo
affidabile ed installato in modo professionale.
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Le uscite (+) o (-) possono essere messa a terra o lasciate isolate.
I coperchi/il telaio dell'unità non devono essere accessibili da parte dell'utente.
Il connettore dell'alimentazione principale non può essere utilizzato come terminale di collegamento di campo.
Non utilizzare viti che penetrano nell'unità per più di : Vedi disegni
Un fusibile interno protegge l'unità e non deve essere sostituito dall'utente. Nell'eventualità di un difetto interno,
restituire l'unità a TDK-Lambda UK LTD o a uno dei suoi agenti autorizzati.
L'apparecchiatura finale deve includere una recinzione meccanica, elettrica e antincendio per proteggere dai pericoli
di natura meccanica, dalle scosse elettriche e dai pericoli di incendio.
Pericoli energetici:
Alcuni moduli sono in grado di erogare energia pericolosa (240 VA) a seconda della tensione in uscita impostata. I
produttori delle apparecchiature finali sono tenuti a proteggere il personale di manutenzione dal rischio di contatto
accidentale con questi terminali dei moduli di uscita. Se impostati su livelli che non escludono l'erogazione di energia
pericolosa, questi terminali o collegamenti non devono risultare accessibili da parte dell'utente.
Il coperchio/telaio dell'unità è realizzato per proteggere il personale esperto dai pericoli. Non deve essere usato
come parte degli involucri esterni di qualsiasi apparecchiatura, se risulta accessibile da parte degli addetti, poiché è
possibile che in condizioni di pieno carico una o più parti del telaio dell'unità giunga/giungano a temperature superiori
ai limiti considerati sicuri per l'accesso da parte degli addetti.
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ESPAÑOL
Instrucciones generales de seguridad:
LEA LAS INSTRUCCIONES DE SEGURIDAD
Servicio:
Estos productos no pueden ser reparados por los clientes. TDK-Lambda UK LTD. y sus agentes autorizados son
los únicos que pueden llevar a cabo las reparaciones.
Componentes fundamentales:
Estos productos no pueden ser utilizados como componentes fundamentales en sistemas de control nuclear,
sistemas de soporte vital o equipos a utilizar en entornos peligrosos sin el consentimiento expreso por escrito del
Director General de TDK-Lambda EMEA.
Uso de los productos:
Estos productos han sido diseñados para ser utilizados en un equipo central que restrinja el acceso al personal
cualificado autorizado.
Este producto es una fuente de alimentación y sólo puede ser instalado por personal cualificado dentro de otros
equipos y no debe ser tratado como un producto independiente. Este producto debe ser vendido entre empresas
profesionales y solo puede obtenerse a través de los canales de distribución .No está destinado para la venta a
usuarios finales
Este producto es una fuente de alimentación y no se ve afectada por la directiva EMC . El cumplimiento de la
directiva EMC se debe considerar en la instalación final. Por favor, póngase en contacto con su oficina local de TDK
– Lambda.
Medioambiental:
Estos productos son IPX0 y, por tanto, no pueden utilizarse sustancias químicas/disolventes, agentes de limpieza ni
otros líquidos.
Medio ambiente:
Esta fuente de alimentación es una fuente de alimentación de modo conmutado a utilizar en aplicaciones dentro de
un entorno con un Grado de contaminación 2 y una Categoría de sobretensión II. En él se utilizan policloruros de
bifenilo del Grupo de materiales IIIb.
Carga de salida:
La potencia de salida tomada de la fuente de alimentación no puede sobrepasar el valor nominal indicado en la
etiqueta de la fuente de alimentación, excepto en los casos indicados en las limitaciones del producto en este
manual.
Parámetros de entrada:
Este producto debe ser utilizado dentro de los parámetros de entrada indicados en las limitaciones del producto en
este manual.
Desecho de la unidad:
La unidad contiene componentes que deben ser desechados de una manera especial. Asegúrese de desechar
correctamente la unidad al final de su vida útil y conforme a las normas locales vigentes.
PELIGRO DE DESCARGAS ELÉCTRICAS
Advertencia de alta tensión:
En esta fuente de alimentación hay tensiones peligrosas. El instalador profesional debe proteger al personal de
servicio contra cualquier contacto accidental con estas tensiones peligrosas en el equipo final.
ADVERTENCIA: La instalación de este producto en un equipo de clase I la deben llevar a cabo profesionales y el
producto debe estar conectado a tierra.
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La salida o salidas (+) o (-) pueden conectarse a tierra o se las puede dejar flotando.
Debe impedirse el acceso de los usuarios a la cubierta o cubiertas y al chasis de la unidad.
El conector de entrada de la red no es apto para ser utilizado a modo de bornes de cableado de campo.
No utilice tornillos de montaje susceptibles de penetrar en la unidad más de: Ver dibujos.
Un fusible interno protege la unidad y este no debe ser nunca reemplazado por el usuario. En caso de existir algún
defecto interno, la unidad debe ser enviada a TDK-Lambda UK LTD o a uno de sus agentes autorizados.
El equipo de uso final debe constituir un recinto de protección mecánica, eléctrica y contra incendios de protección
mecánica, contra descargas eléctricas y contra el peligro de incendios.
Peligros de energía:
Algunos módulos pueden generar energía peligrosa (240VA) dependiendo de la configuración de la tensión de
salida. Los fabricantes de equipos finales deben proteger al personal de servicio contra un contacto accidental con
estos bornes de salida de los módulos. Si se configura de modo que pueda generarse energía peligrosa, hay que
evitar que el usuario pueda acceder a los bornes o conexiones del módulo.
La cubierta/chasis de la unidad ha sido diseñada para que proteja a las personas cualificadas de los peligros. No
deben ser utilizadas como parte de las cubiertas externas de cualquier equipo al que pueden acceder los operarios,
ya que bajo unas condiciones de carga completa, la pieza o piezas del chasis de la unidad pueden alcanzar
temperaturas superiores a las consideradas seguras para el acceso de los operarios.
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PORTUGUÊS
Instruções gerais de segurança:
LEIA AS INSTRUÇÕES DE SEGURANÇA
Manutenção:
Estes produtos não são podem ser submetidos a manutenção por parte do cliente. Apenas a TDK-Lambda UK LTD
e os seus agentes autorizados têm permissão para realizar reparações.
Componentes essenciais:
Não é autorizada a utilização destes produtos como componentes essenciais de sistemas de controlo nuclear,
sistemas de suporte de vida ou equipamento para utilização em ambientes perigosos sem a expressa autorização
por escrito do Director-Geral da TDK-Lambda EMEA.
Utilização do produto:
Estes produtos foram concebidos para utilização dentro de um equipamento de alojamento que apenas permita o
acesso a pessoal qualificado autorizado.
Este produto é uma alimentaçao considerado com um componente para ser instalado por pessoas qualificadas, em
outros equipamentos. Não deve ser usado como um produto acabado.
Este produto é destinado para venda entre as empresas e pode ser obtido através de canais de distribuição.
Não se destina à venda aos particulares.
Este produto é uma alimentaçao considerado com um componente, não é dentro do appliquation âmbito da directiva
CEM.
Conformidade com a directiva CEM devem ser considerados na instalação final.
Entre em contacto com seu escritório TDK-Lambda mais próximo.
Ambiental:
Estes produtos são IPX0 e, como tal, não se devem utilizar químicos/solventes, agentes de limpeza e outros
líquidos.
Ambiente:
Esta fonte de alimentação é uma fonte de alimentação do modo de comutação para utilização em aplicações com
um Nível de Poluição 2 e ambientes da categoria de sobretensão II. São utilizadas placas de circuitos impressos do
grupo de materiais IIIb.
Carga de saída:
A potência de saída extraída da fonte de alimentação não deve exceder a classificação assinalada na etiqueta da
fonte de alimentação, excepto quando indicado nas limitações do produto neste guia.
Parâmetros de entrada:
Este produto deve ser utilizado dentro dos parâmetros de entrada indicados nas limitações do produto neste guia.
Eliminação no fim de vida:
A unidade contém componentes que necessitam de procedimentos especiais de eliminação. Certifique-se de que a
unidade é devidamente eliminada no fim da sua vida útil e que tal é feito em conformidade com os regulamentos
locais.
RISCO DE CHOQUE ELÉCTRICO
Aviso de alta tensão:
Estão presentes tensões perigosas dentro da fonte de alimentação. O profissional que realizar a instalação deve
proteger o pessoal de assistência contra contactos inadvertidos com estas tensões perigosas do equipamento final.
AVISO: Quando instalado num equipamento de Classe I, este produto deve ser ligado à terra de forma fiável e
instalado por um profissional.
.
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As saídas (+) e (-) podem ser ligadas à terra ou deixadas soltas.
O chassis/cobertura(s) da unidade não deve estar acessível ao utilizador.
O conector de entrada de alimentação não deve ser utilizado como terminal de cablagens no local.
Não utilize parafusos de montagem, uma vez que estes penetrarão na unidade em mais do que: Veja os desenhos
Existe um fusível interno que protege a unidade e que não deve ser substituído pelo utilizador. Em caso de defeito
interno, a unidade deve ser devolvida à TDK-Lambda UK LTD ou a um dos seus agentes autorizados.
O equipamento de utilização final deve fornecer um bastidor com protecção mecânica, eléctrica e contra incêndios
adequada.
Perigos de energia:
Alguns módulos tem a capacidade de fornecer energia perigosa (240 VA), de acordo com a configuração da tensão
de saída. O equipamento final do fabricante deve garantir que o pessoal de assistência está protegido contra
contactos inadvertidos com estes terminais de saída do módulo. Se essa energia perigosa for produzida, as
ligações e os terminais do módulo não devem ser acessíveis pelos utilizadores.
O chassis/cobertura da unidade está concebido de forma a proteger o pessoal especializado de perigos. Não devem
ser utilizados como parte das coberturas externas de qualquer equipamento em que possam estar acessíveis aos
operadores, uma vez que em condições de carga máxima, algumas peças do chassis da unidade podem atingir
temperaturas superiores às consideradas seguras para o acesso do operador.
TDK-Lambda UK Ltd
Kingsley Avenue, Ilfracombe
Devon, EX34 8ES
Telephone - Sales and Service +44 (0)1271 856666
Head Office and Works +44 (0)1271 856600
Facsimile +44 (0)1271 864894
WEBSITE: www.uk.tdk-lambda.com
TDK-Lambda
CPFE1000FI SERIES
POWER SUPPLY
OPERATION MANUAL
1
28 August 2015
GENERAL SAFETY INSTRUCTIONS............................................................................................................................. 2
1. Timing Sequence ............................................................................................................................................................. 4
2. Output Voltage Adjustment Range .................................................................................................................................. 4
3. Ripple and Noise ............................................................................................................................................................. 5
4. Maximum Line Regulation ............................................................................................................................................. 6
5. Maximum Load Regulation ............................................................................................................................................ 6
6. Over Current Protection (OCP) ....................................................................................................................................... 6
7. Over Voltage Protection (OVP) ....................................................................................................................................... 7
8. Over Temperature Protection (OTP) ............................................................................................................................... 7
9. Remote Sensing (+S, -S terminals) ................................................................................................................................. 7
10. ON/OFF Control ........................................................................................................................................................... 8
11. Parallel Operation (PS terminal) ................................................................................................................................... 9
11a. Parallel for Non-Redundant Operation ...................................................................................................................... 10
11b. Parallel for Redundant Operation: ............................................................................................................................. 11
12. Series Operation .......................................................................................................................................................... 12
13. Power ON Signal (ENA terminal) ............................................................................................................................... 13
14. Power OK Signal (PWR_OK terminal) ...................................................................................................................... 13
15. AC Good Signal (AC_OK terminal) ........................................................................................................................... 14
16. Voltage Share Signal (VSH terminal).......................................................................................................................... 14
17. Over temperature Warning Signal (OTW terminal) .................................................................................................... 14
18. Auxiliary Power Supply .............................................................................................................................................. 14
19. Operating Temperature Range..................................................................................................................................... 15
20. Withstand Voltage ....................................................................................................................................................... 21
21. Insulation Resistance ................................................................................................................................................... 23
22. Connection Details ...................................................................................................................................................... 24
23. Safety Approvals ......................................................................................................................................................... 25
24. EMC & Immunity ....................................................................................................................................................... 25
25. Fault Finding ............................................................................................................................................................... 25
26. Connector Locations ................................................................................................................................................... 25
28. Mechanical Drawing ................................................................................................................................................... 32
29. Baseplate Temperature Measurement Point ................................................................................................................ 34
30. Heat Sink Selection ..................................................................................................................................................... 34
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CPFE1000FI SERIES
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GENERAL SAFETY INSTRUCTIONS
High Voltage Warning
Dangerous voltages are present within the power supply.
Critical Components
This product is not authorized for use as a critical component in nuclear control systems, life support systems or
equipment for use in hazardous environments without the express written approval of the Engineering Director of TDK-
Lambda Americas.
Servicing
This product is not customer serviceable.
Unit repairs shall only be carried out by TDK- Lambda Americas or their Authorized agents.
Contact: TDK-Lambda Americas
401 Mile of Cars Way, Suite 125
National City, CA 91950
Tel 619-575-4400
Fax 619-575-7185
Safety Class of Protection
The unit is designed for the following parameters: Material Group IIIb, Pollution Degree 2, Overvoltage Category II,
Class 1 (earthed), Indoor use. The unit is considered as fixed and rated IPX0. The CPFE1000FI-12 and CPFE1000FI-
28 are classed as having SELV outputs. The CPFE1000FI-48 is classed as having a NON SELV output. All outputs are
capable of providing hazardous energy (>240VA). The final equipment should provide protection to service personnel
against inadvertent contact with the PSU output terminals.
Installation
This product is designed for use within other equipment which restricts access to Authorized competent personnel only.
The unit covers/chassis must not be made user accessible.
The appliance may be mounted in any orientation. The customer has to ensure the baseplate temperature remains below
certain limits.
CPFE1000FI-12, CPFE1000FI-28 & CPFE1000FI-48: Input 90V-265V baseplate temperature limited to 85°C
The mains input connector is not acceptable for use as field wiring terminals.
The appliance must be securely mounted and the baseplate properly bonded to the main protective earth contact before
any connection to AC mains supply is made.
The ventilation openings must not be impeded – ensure a space at least 5cm between any obstruction and the ventilation
openings.
BEFORE USING THE POWER SUPPLY UNIT
Be sure to read this instruction manual thoroughly before using this product. Pay attention to all cautions and warnings
before using this product. Incorrect usage could lead to an electrical shock, damage to the unit or a fire hazard.
DANGER
• Never use this product in locations where flammable gas or ignitable substances are present.
WARNING
• Do not make unauthorized changes to power supply unit, otherwise you might have electric shock and void your
warranty.
• Do not touch this unit and the internal components in operation or shortly after shut down. They might have high
voltage or high temperature and as the unit dissipates its heat so the surface of the unit is hot. You might receive electric
shock or burn.
• When the unit is operating, keep your hands and face away from it; you might be injured by an accident.
• Do not use unit under unusual conditions such as emission of smoke or abnormal smell and sound etc. It might
cause fire and electric shock. In such case, please contact us; do not repair by yourself, as it is dangerous for the user.
• Do not drop or insert anything into unit. It might cause failure and fire.
• Do not operate these units under condensation condition. It might cause fire and electric shock.
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POWER SUPPLY
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CAUTION
• As a component part, compliance with the standard will be based upon installation in the final application. This
product must be installed in a restricted access location, accessible to authorized competent personnel only. These AC to
DC converters have reinforced insulation between the input and the output. The outputs of these products are energy
hazards. All models with an output greater than 28V model are considered to be non-SELV. As such, the instructions for
use must refer to these energy hazardous outputs and Non-SELV outputs in that the outputs must not be accessible to the
operator. The installer must also provide protection against inadvertent contact by a service engineer.
• The equipment has been evaluated for use in a Pollution Degree 2 environment.
• This power supply is primarily designed and manufactured to be used and enclosed in other equipment.
• Confirm connections to input/output terminals and signal terminals are correct as indicated in the instruction
manual.
• Input voltage, Output current, Output power, ambient temperature and ambient humidity should be used within
specifications, otherwise the unit will be damaged.
• For application equipment, which requires very high reliability (Nuclear related equipment, traffic control
equipment, medical equipment, etc.), please provide fail safety function in the equipment.
• Do not use the product in environment with strong electromagnetic field, corrosive gas and conductive substance.
• Do not operate and store this unit at an environment where condensation occurs. In such case, waterproof treatment
is necessary
• Never operate the unit under over current or shorted conditions for 30 seconds or more and out of Input Voltage
Range as specification. Insulation failure, smoking, burning or other damage might occur to the unit.
• The output voltage of this power supply unit is considered to be a hazardous energy level (The voltage is 2V or
more and the electric power is 240VA or more). Prevention from direct contact with output terminal is highly necessary.
While installing or servicing this power supply unit, avoid dropping tools by mistake or direct contact with output
terminal. This might cause an electrical shock. While repairing this power supply unit, the AC input power must be
switched off and the input and output voltage should be level.
• To maintain the SELV output for outputs less than 28VDC, under fault conditions, the output must be connected to
earth in the final application.
• The application circuits and their parameter are for reference only. Be sure to verify effectiveness of application
circuits and their parameters before finalizing circuit design.
• Do not inject abnormal voltage to output terminal and signal terminal from the outside. The injection of reverse
voltage or over voltage exceeding nominal output voltage to output terminals might cause damage to internal
components.
• This information in this document is subject to change without prior notice. For actual design-in, please refer to the
latest publications of data sheet, etc., for the most up-to date specifications of the unit.
Note : CE MARKING
CE Marking when applied to a product covered by this handbook indicates compliance with the low voltage directive (2006/95/EC) in that it complies
with EN60950-1.
TDK-Lambda mm E
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1. Timing Sequence
Note: IOG is an internal factory measurement test point that is not accessible to the user.
When recovering from any fault or reapplication of AC input, the output recovery may be delayed for up to 20 seconds.
2. Output Voltage Adjustment Range
Output Voltage Adjustment Range:
+/-20% of the typical voltage rating
When increasing or decreasing the output voltage, care must be taken such as not to exceed the maximum output power.
If remote sensing is used, this must also be considered as not to exceed the maximum output power.
2.1
Output Voltage Adjustment by voltage adjustment potentiometer.
A multi-turn potentiometer is located between the (+) and (-) output studs. Turning the adjustment screw on the
potentiometer clockwise increases the output voltage; likewise, turning the screw counter clockwise decreases the
output voltage. Note: Care must be taken as not to adjust the output voltage higher than the highest voltage specified
within the specified voltage range; doing so may cause the over voltage protection (OVP) circuit to activate thus
immediately reducing the output voltage to zero.
2.2 Output Voltage Adjustment by applying external voltage
By applying an external voltage at the TRIM terminal, the output voltage can be adjusted within the same output
voltage adjustment range of +- 20% of the nominal output voltage. Exceeding the maximum specified output voltage
will cause activation of the Over Voltage Protection (OVP) circuit.
Likewise, exceeding the minimum output voltage will cause activation of the Low Voltage Protection (LVP) circuit. The
nominal output voltage is present without using the external output voltage adjustment circuit.
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CPFE1000FI SERIES
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Fig. 2-1 Output Voltage Adjustment
by applying external voltage
Note: The Trim terminal voltage must be limited to 1.00V maximum; otherwise, the over-voltage protection circuit will
activate and shut down the output voltage.
3. Ripple and Noise
Ripple and Noise is measured according to the description below in accordance with JEITA RC-9131C (Sections 7.16,
7.17 and 7.18).
The measurement connection is shown in Fig. 3-1.
C1 (0.1µF Ceramic Capacitor), C2 (47uF Aluminum Electrolytic Capacitor) must be connected in parallel at 30cm from
the output terminals, along the load cable. Attach a maximum 1.5m 50Ω coaxial cable from the ceramic capacitor
electrodes to a filter attachment installed on the oscilloscope. The filter attachment consists of C3 (4700pF film
capacitor) in series with R (50Ω resistor). Use 100MHz bandwidth oscilloscope or equivalent.
In general, output ripple voltage and output spike noise voltage can be reduced by increasing external capacitance.
Model Adjustment Range Typical External Voltage Range
CPFE1000FI-12 9.6 – 14.4V 0.65 – 1.0V
CPFE1000FI-28 22.4 – 33.6V 0.65 – 1.0V
CPFE1000FI-48 38.4 – 57.6V 0.67 – 1.0V
+S
-S
+V
-V
TRIM
+
-
Load
TDK-Lambda \Mres must be as short as possible Load 1.5m 500 Coaxial Cable Oscilloscope flgmment R500
CPFE1000FI SERIES
POWER SUPPLY
OPERATION MANUAL
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28 August 2015
Fig. 3-1
Output Ripple Voltage (including Spike Noise)
Measurement Method
4. Maximum Line Regulation
Maximum line regulation is defined as the maximum output voltage change when the input voltage is gradually
changed within the specification range.
5. Maximum Load Regulation
Maximum load regulation is defined as the maximum output voltage change when output load current is gradually
changed within specification range.
6. Over Current Protection (OCP)
The CPFE1000FIxx is equipped with an OCP feature; constant current limiting. The output will enter hiccup mode
when the output current is between 105 to 140% of its output current rating. OCP value is fixed and cannot be adjusted
externally.
The power supply is also protected from a short circuit on the output. The output voltage will recover within 20 seconds
after the short is removed.
If OCP occurs while the OTW signal is HIGH, the unit will not try to recover until after the OTW signal goes LOW.
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CPFE1000FI SERIES
POWER SUPPLY
OPERATION MANUAL
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28 August 2015
7. Over Voltage Protection (OVP)
The CPFE1000FIxx is equipped with OVP feature. The unit will shut down if the voltage on the output is between
125% and 145% of nominal output voltage.
The output voltage will recover within 20 seconds after the OVP condition is removed.
If OVP occurs while the OTW signal is HIGH, the unit will not try to recover until after the OTW signal goes LOW.
8. Over Temperature Protection (OTP)
The CPFE1000FIxx is equipped with an OTP feature. Upon detection of an over temperature condition (OTP trip point
= 95°C, typical), the OTP circuit will shut down the output. The output voltage will recover after the baseplate has been
allowed to cool and the OTW signal goes LOW.
The output voltage will recover within 20 seconds after the OTW signal goes LOW.
9. Remote Sensing (+S, -S terminals)
This unit has remote sensing terminals to compensate for voltage line drop from the output terminals to the output
load. When remote sensing is not required, leave the sense terminals disconnected.
Note that line drop (voltage drop due to wiring) compensation voltage range must be such that the output voltage is
within the output voltage adjustment range and that the voltage between -V and -S must be within 0.5V.
Consider power loss due to line drop and use this unit within the maximum allowable output power. Reduce the effect
of noise induced into the remote sensing lines by using shielded lines, a twist pair, or a parallel pattern, etc.
When remote sensing lines are long, add the electrolytic capacitor as shown in Fig 9-1. (if needed)
Fig. 9-1 Remote Sensing is used
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CPFE1000FI SERIES
POWER SUPPLY
OPERATION MANUAL
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10. ON/OFF Control
(+ON/OFF, -ON/OFF terminal)
The CPFE1000FIxx is equipped with a ON/OFF control function. Without turning the input supply on and off, the
output can be enabled and disabled using this function.
The ON/OFF control circuit is isolated from input circuit of the power supply by a photo-coupler.
The unit comes factory set for local ON/OFF control, via jumpers on the J4 connector. For external control, the J4
jumpers need to be removed.
Fig. 10-1 and Fig. 10-2 are examples of how to connect to the
ON/OFF control. When the external ON/OFF control is
not used, re-install jumpers onto J4 connector (J4-1 & J4-2 shorted, J4-3 & J4-4 shorted).
Fig. 10-1 ON/OFF Control
Connection Example 1
（
（（
（ON/OFF Control by External Voltage)
Select the external voltage and external resistance per
the ON/OFF terminal current shown in the table below.
ON/OFF terminal current Output Voltage
2.5mA (+/-0.5mA) ON
Less than 0.15mA OFF
Recommended ON/OFF Terminal Current
Fig. 10-2 ON/OFF Control
Connection Example 2
（
（（
（ON/OFF Control by Built-in AUX）
））
）
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CPFE1000FI SERIES
POWER SUPPLY
OPERATION MANUAL
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11. Parallel Operation (PS terminal)
By connecting the PS terminal of each CPFE1000FIxx, output current can be equally drawn from each unit. A
maximum of 6 units of the same model can be connected.
Maximum output current is derated by parallel operation units as shown in Table 11-1.
Note that usage of power module at out-of-rated condition might result in power module temperature abnormal rise or
damage.
Parallel units Maximum output current
～3 units 90% of nominal output current
4～6 units 85% of nominal output current
Table 11-1 Condition for Parallel Operation
Set the accuracy of the output voltage within +/-1% when adjust the output voltage for parallel operation.
When adjusting the output voltage by applying external voltage at the TRIM terminal, insert approximately a 10k ohm
resistor between TRIM terminal and external source.
Moreover, external circuits are necessary for TRIM terminal at each individual module.
Fig. 11-1 Output Voltage Adjustment by applying external voltage
(For parallel operation)
Limitations of power supplies in parallel operation:
• If the power supplies are not connected for redundant operation (no oring diodes), the green LED indicator on
all power supplies can be lit whenever the output common bus voltage is present and the output voltage read by
the I²C bus is the voltage of the output common bus; not of the individual power supply.
• The output current reading by the I²C bus is the average value of all currents from the power supplies
connected in parallel.
• Remote sense cannot compensate for the voltage drop across the oring diodes. To maximize the compensation
during redundant operation, attach the oring diodes as close as possible to the point of load and attach +S to the
anode of the associated oring diode (See Fig. 11-3).
• When recovering from a fault condition, the output recovery may be delayed for up to 20 seconds to allow for
proper start-up.
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CPFE1000FI SERIES
POWER SUPPLY
OPERATION MANUAL
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28 August 2015
11a. Parallel for Non-Redundant Operation
The VSH terminal of each CPFE1000FIXX should be connected together during parallel operation.
Fig. 11-2 Parallel Operation
TDK-Lambda M. .,,.. m. M. W“ G) w W WM POWER m. sum w W GE WM [ \ 7 O >® .w w >9 W m...“ 0—— tions of power supplies in parallel operation lor Redundant Operalion:
CPFE1000FI SERIES
POWER SUPPLY
OPERATION MANUAL
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28 August 2015
11b. Parallel for Redundant Operation:
In cases where an end product or system cannot tolerate any downtime, a redundant power supply or system
configuration should be considered. There are a number of ways to construct redundant or fault-tolerant power system.
The most common method is to have at least one supply with sufficient output power to fully satisfy the system’s power
requirements. Then a second power supply of the exact same rating is provided as a back-up in the event one of the two
supplies fails. This forms a basic N+1 redundant and fault tolerant power system. “N” equals the number of supplies
required to fully power the system and “+1” equals one back-up or redundant supply that will take over for a failed
supply. Parallel for redundant operation can be achieved by isolating the outputs using oring diodes. With this method
the output load must not exceed the maximum load current of “N” supplies and remote sensing around these diodes is
not allowed.
Fig. 11-3 Parallel for Redundant Operation
Limitations of power supplies in parallel operation for Redundant Operation:
• Where it is imperative that a single unit fault does not cause any downtime, it is advised that the parallel sense
(PS) and Vshare (VSH) be left disconnected between units. To ensure proper startup in this mode, it is advised
to power on the units before applying the load.
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CPFE1000FI SERIES
POWER SUPPLY
OPERATION MANUAL
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12. Series Operation
The output of several units can be connected in series for increased output voltage. It is recommended that diodes be
connected in parallel with each unit output to prevent reverse voltage during start-up sequence or in case one of the
units shuts down. Each diode should be rated to at least the power supply rated output voltage and output current. Refer
to Fig. 12-1 and 12-2 for series operation with local and remote sensing.
Limitations of power supplies in series operation:
• If the total voltage of outputs connected in series exceeds the 60Vdc SELV limit then all outputs must be
considered Non-SELV.
• Non-SELV outputs are hazardous and must not be made user accessible. They must be guarded to avoid a
service engineer making inadvertent contact with the output studs or dropping a metal tool onto them.
• Without galvanic isolation, the I²C can’t be used with series operation because the GND pin of the I²C signal is
internally connected to –V of the unit. Consult factory for operation in this mode.
• Without galvanic isolation, the signals (AUX, TRIM, OTW, PWR_OK, AC_OK & ENA) cannot be used with
series operation because the COM pin is internally connected to –V of the unit. Consult factory for operation in
this mode.
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CPFE1000FI SERIES
POWER SUPPLY
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13. Power ON Signal (ENA terminal)
This signal is located at the secondary side (output side) and it is an open collector output. (Maximum sink
current is 100mA and maximum applied voltage is 50V.)
Return line for ENA terminal is the COM terminal. When output voltage goes over a specified voltage level
at start up, Power ON signal is LOW.
Output voltage threshold level above which the Power ON signal is LOW:
CPFE1000FI-12 : 8V (TYP)
CPFE1000FI-28 : 19V (TYP)
CPFE1000FI-48 : 33V (TYP)
Output voltage threshold level below which the Power ON signal is HIGH :
CPFE1000FI-12 : 6V (TYP)
CPFE1000FI-28 : 15V (TYP)
CPFE1000FI-48 : 28V (TYP)
14. Power OK Signal (PWR_OK terminal)
This signal is located at the secondary side (output side) and it is an open collector output. (Maximum sink
current is 100mA and maximum applied voltage is 50V.)
Return line for PWR_OK terminal is the COM terminal. When output voltage goes over a specified voltage
level at start up, Power OK signal is LOW.
Output voltage threshold level above which the Power OK signal is LOW:
CPFE1000FI-12 : 8V (TYP)
CPFE1000FI-28 : 19V (TYP)
CPFE1000FI-48 : 33V (TYP)
Output voltage threshold level below which the Power OK signal is HIGH :
CPFE1000FI-12 : 6V (TYP)
CPFE1000FI-28 : 15V (TYP)
CPFE1000FI-48 : 28V (TYP)
TDK-Lambda
CPFE1000FI SERIES
POWER SUPPLY
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15. AC Good Signal (AC_OK terminal)
This signal is located at the secondary side (output side) and it is an open collector output. (Maximum sink
current is 100mA and maximum applied voltage is 50V.)
Return line for AC_OK terminal is the COM terminal. When sufficient AC voltage is present on the input
to enable the unit to function the AC_OK signal is LOW.
16. Voltage Share Signal (VSH terminal)
The VSH terminal is used during parallel operation to prevent any single unit from going into current limit
during start-up while under load. For proper operation, the VSH terminals from each unit should be
connected together.
Entering any fault condition or removing the AC input voltage will result in the VSH signal changing.
When recovering from any condition that triggers a change in the VSH signal, the output recovery may be
delayed for up to 20 seconds to allow for proper restart.
17. Over temperature Warning Signal (OTW terminal)
This signal is located at the secondary side (output side) and it is an open collector output. (Maximum sink
current is 100mA and maximum applied voltage is 50V.)
Return line for OTW terminal is the COM terminal.
When the temperature of the unit increases to within approximately 20°C of the OTP limit, the OTW signal
goes HIGH.
When the temperature of the unit is less than approximately 20°C below the OTP limit, the OTW signal
goes LOW.
The OTW signal must go LOW before the unit will attempt to recover from an OTP condition.
If any output fault (OVP, OCP, OTP or Short Circuit) occurs while the OTW signal is HIGH, the unit will
not try to recover until after the OTW signal goes LOW.
18. Auxiliary Power Supply
For external circuits (AUX terminal)
The auxiliary output voltage is within the range of 10～14VDC and has a maximum output current of
20mA. The Ground for the auxiliary output is the COM terminal. Avoid shorting the AUX terminal with
any other terminal as this will damage the unit.
TDK-Lambda U 0I 0l' )l
CPFE1000FI SERIES
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OPERATION MANUAL
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19. Operating Temperature Range
The CPFE1000FIxx can be mounted in any direction; however, careful consideration should be given to
avoid heat accumulation around the module. Verify baseplate temperature at worst case operating condition
at the measurement point as shown on page 34. The baseplate temperature must be maintained at or below
85°C on all models.
Due to the temperature limit of other components in the power supply that are not directly installed on the
base plate, the ambient temperature must also be maintained at or below the maximum limits. Figure 19- 1
shows the orientation of the power supply that corresponds to the orientation listed in the derating tables.
The tables below show the de-rated output power at different ambient temperatures and orientations.
Figure 19- 1: Test Orientations of Power Supply
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CPFE1000FI SERIES
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OUTPUT RATINGS TABLES
For Model CPFE1000FI-48 (also represents CPFE1000FI-48/P, CPFE1000FI-48/PH and
CPFE1000FI-48/H)
Output Rating (DC)
Orientation
Voltage (V) Current (A) @
90-135 V ac
Power Max
(W)
Current (A) @
170-265 V ac
Power Max
(W)
A 48 (38.4–
57.6) 21 @ 50°C
20 @ 60°C
18 @ 70°C
1008 @ 50°C
960 @ 60°C
864 @ 70°C
21 @ 50°C,
60°C & 70°C 1008 @ 50°C,
60°C & 70°C
B 21 @ 45°C
20 @ 50°C
18 @ 60°C
16 @ 70°C
1008 @ 45°C
960 @ 50°C
864 @ 60°C
768 @ 70°C
21 @ 45°C,
50°C, 60°C &
70°C
1008 @45°C,
50°C, 60°C &
70°C
C 21 @ 50°C
20 @ 60°C
18 @ 70°C
1008 @ 50°C
960 @ 60°C
864 @ 70°C
21 @ 50°C,
60°C & 70°C 1008 @ 50°C,
60°C & 70°C
D 21 @ 50°C
20 @ 60°C
18 @ 70°C
1008 @ 50°C
960 @ 60°C
864 @ 70°C
21 @ 50°C,
60°C & 70°C 1008 @ 50°C,
60°C & 70°C
E 21 @ 50°C
20 @ 60°C
18 @ 70°C
1008 @ 50°C
960 @ 60°C
864 @ 70°C
21 @ 50°C,
60°C & 70°C 1008 @ 50°C,
60°C & 70°C
F 21 @ 45°C
20 @ 50°C
19 @ 60°C
17.5 @ 70°C
1008 @ 45°C
960 @ 50°C
912 @ 60°C
840 @ 70°C
21 @ 45°C,
50°C, 60°C &
70°C
1008 @ 45°C,
50°C, 60°C &
70°C
Test orientations are as follows:
A – Horizontal – components pointed toward the top
B – Sideways – input connector on the left and output connector on the right
C – Sideways – input connector on the right and output connector on the left
D – Vertical – input connector pointed towards the bottom and output connector pointed towards the top
E – Vertical – input connector pointed towards the top and output connector pointed towards the bottom
F – Horizontal – components pointed toward the bottom
Note: Baseplate temperature not to exceed 85°C on all orientation.
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CPFE1000FI SERIES
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For Model CPFE1000FI-48/C (also represents CPFE1000FI-48/CH)
Output Rating (DC)
Orientation
Voltage (V) Current (A) @
90-135 V ac
Power Max
(W)
Current (A) @
170-265 V ac
Power Max
(W)
A 48 (38.4–
57.6) 21 @ 30°C
20 @ 40°C
19 @ 50°C
18 @ 60°C
17 @ 70°C
1008 @ 30°C
960 @ 40°C
912 @ 50°C
864 @ 60°C
816 @ 70°C
21 @ 30°C,
40°C, 50°C,
60°C & 70°C
1008 @ 30°C,
40°C, 50°C,
60°C & 70°C
B 21 @ 30°C
20 @ 40°C
19 @ 50°C
18 @ 60°C
17 @ 70°C
1008 @ 30°C
960 @ 40°C
912 @ 50°C
864 @ 60°C
816 @ 70°C
21 @ 30°C,
40°C, 50°C,
60°C & 70°C
1008 @ 30°C,
40°C, 50°C,
60°C & 70°C
C 21 @ 40°C
20 @ 50°C
19 @ 60°C
18 @ 70°C
1008 @ 40°C
960 @ 50°C
912 @ 60°C
864 @ 70°C
21 @ 40°C,
50°C, 60°C &
70°C
1008 @ 40°C,
50°C, 60°C &
70°C
D 21 @ 40°C
20 @ 50°C
19 @ 60°C
18 @ 70°C
1008 @ 40°C
960 @ 50°C
912 @ 60°C
864 @ 70°C
21 @ 40°C,
50°C, 60°C &
70°C
1008 @ 40°C,
50°C, 60°C &
70°C
E 21 @ 40°C
20 @ 50°C
19 @ 60°C
18 @ 70°C
1008 @ 40°C
960 @ 50°C
912 @ 60°C
864 @ 70°C
21 @ 40°C,
50°C, 60°C &
70°C
1008 @ 40°C,
50°C, 60°C &
70°C
F 19 @ 25°C
18 @ 40°C
17 @ 50°C
16 @ 60°C
15 @ 70°C
912 @ 25°C
864 @ 40°C
816 @ 50°C
768 @ 60°C
720 @ 70°C
21 @ 25°C,
40°C, 50°C,
60°C & 70°C
1008 @ 25°C,
40°C, 50°C,
60°C & 70°C
Test orientations are as follows:
A – Horizontal – components pointed toward the top
B – Sideways – input connector on the left and output connector on the right
C – Sideways – input connector on the right and output connector on the left
D – Vertical – input connector pointed towards the bottom and output connector pointed towards the top
E – Vertical – input connector pointed towards the top and output connector pointed towards the bottom
F – Horizontal – components pointed toward the bottom
Note: Baseplate temperature not to exceed 85°C on all orientation.
TDK-Lambda
CPFE1000FI SERIES
POWER SUPPLY
OPERATION MANUAL
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For Model CPFE1000FI-28 (also represents CPFE1000FI-28/P, CPFE1000FI-28/PH and
CPFE1000FI-28/H):
Output Rating (DC)
Orientation
Voltage (V) Current (A) @
90-135 V ac
Power Max
(W)
Current (A) @
170-265 V ac
Power Max
(W)
A 28 (22.4–
33.6) 36 @ 50°C
34 @ 60°C
32 @ 70°C
1008 @ 50°C
952 @ 60°C
896 @ 70°C
36 @ 50°C,
60°C & 70°C 1008 @ 50°C,
60°C & 70°C
B 36 @ 50°C
34 @ 60°C
32 @ 70°C
1008 @ 50°C
952 @ 60°C
896 @ 70°C
36 @ 50°C,
60°C & 70°C 1008 @ 50°C,
60°C & 70°C
C 36 @ 50°C
34 @ 60°C
32 @ 70°C
1008 @ 50°C
952 @ 60°C
896 @ 70°C
36 @ 50°C,
60°C & 70°C 1008 @ 50°C,
60°C & 70°C
D 36 @ 50°C &
60°C
34 @ 70°C
1008 @ 50°C
& 60°C
952 @ 70°C
36 @ 50°C,
60°C & 70°C 1008 @ 50°C,
60°C & 70°C
E 36 @ 50°C
34 @ 60°C
31 @ 70°C
1008 @ 50°C
952 @ 60°C
868 @ 70°C
36 @ 50°C,
60°C & 70°C 1008 @ 50°C,
60°C & 70°C
F 36 @ 40°C
34 @ 50°C
32 @ 60°C
30 @ 70°C
1008 @ 40°C
952 @ 50°C
896 @ 60°C
840 @ 70°C
36 @ 50°C,
60°C & 70°C 1008 @ 50°C,
60°C & 70°C
Test orientations are as follows:
A – Horizontal – components pointed toward the top
B – Sideways – input connector on the left and output connector on the right
C – Sideways – input connector on the right and output connector on the left
D – Vertical – input connector pointed towards the bottom and output connector pointed towards the top
E – Vertical – input connector pointed towards the top and output connector pointed towards the bottom
F – Horizontal – components pointed toward the bottom
Note: Baseplate temperature not to exceed 85°C on all orientation.
TDK-Lambda
CPFE1000FI SERIES
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28 August 2015
For Model CPFE1000FI-28/C (also represents CPFE1000FI-28/CH):
Output Rating (DC)
Orientation
Voltage (V) Current (A) @
90-135 V ac
Power Max
(W)
Current (A) @
170-265 V ac
Power Max
(W)
A 28 (22.4–
33.6) 36 @ 30°C
34 @ 40°C
32 @ 50°C
30 @ 60°C
28 @ 70°C
1008 @ 30°C
952 @ 40°C
896 @ 50°C
840 @ 60°C
784 @ 70°C
36 @ 30°C,
40°C, 50°C,
60°C & 70°C
1008 @ 30°C,
40°C, 50°C,
60°C & 70°C
B 36 @ 40°C
34 @ 50°C
32 @ 60°C
30 @ 70°C
1008 @ 40°C
952 @ 50°C
896 @ 60°C
840 @ 70°C
36 @ 40°C,
50°C, 60°C &
70°C
1008 @ 40°C,
50°C, 60°C &
70°C
C 36 @ 45°C
35 @ 50°C
33 @ 60°C
31 @ 70°C
1008 @ 45°C
980 @ 50°C
924 @ 60°C
868 @ 70°C
36 @ 45°C,
50°C, 60°C &
70°C
1008 @ 45°C,
50°C, 60°C &
70°C
D 36 @ 50°C
34 @ 60°C
32 @ 70°C
1008 @ 50°C
952 @ 60°C
896 @ 70°C
36 @ 50°C,
60°C & 70°C 1008 @ 50°C,
60°C & 70°C
E 36 @ 45°C
35 @ 50°C
33 @ 60°C
30 @ 70°C
1008 @ 50°C
980 @ 60°C
924 @ 60°C
840 @ 70°C
36 @ 45°C,
50°C, 60°C &
70°C
1008 @ 45°C,
50°C, 60°C &
70°C
F 33 @ 25°C
31 @ 40°C
30 @ 50°C
28 @ 60°C
26 @ 70°C
924 @ 25°C
868 @ 40°C
840 @ 50°C
784 @ 60°C
728 @ 70°C
36 @ 25°C,
40°C, 50°C,
60°C & 70°C
1008 @ 25°C,
40°C, 50°C,
60°C & 70°C
Test orientations are as follows:
A – Horizontal – components pointed toward the top
B – Sideways – input connector on the left and output connector on the right
C – Sideways – input connector on the right and output connector on the left
D – Vertical – input connector pointed towards the bottom and output connector pointed towards the top
E – Vertical – input connector pointed towards the top and output connector pointed towards the bottom
F – Horizontal – components pointed toward the bottom
Note: Baseplate temperature not to exceed 85°C on all orientation.
TDK-Lambda
CPFE1000FI SERIES
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For Model CPFE1000FI-12 (also represents CPFE1000FI-12/P, CPFE1000FI-12/PH, CPFE1000FI-
12/H, CPFE1000FI-12C and CPFE1000FI-12/CH):
Output Rating (DC)
Orientation
Voltage (V) Current (A) @
90-135 V ac
Power Max
(W)
Current (A) @
170-265 V ac
Power Max
(W)
A
12 (9.6–14.4)
60 @ 50°C,
60°C & 70°C 720 @ 50°C,
60°C & 70°C 60 @ 50°C,
60°C & 70°C 720 @ 50°C,
60°C & 70°C
B 60 @ 50°C,
60°C & 70°C 720 @ 50°C,
60°C & 70°C 60 @ 50°C,
60°C & 70°C 720 @ 50°C,
60°C & 70°C
C 60 @ 50°C,
60°C & 70°C 720 @ 50°C,
60°C & 70°C 60 @ 50°C,
60°C & 70°C 720 @ 50°C,
60°C & 70°C
D 60 @ 50°C,
60°C & 70°C 720 @ 50°C,
60°C & 70°C 60 @ 50°C,
60°C & 70°C 720 @ 50°C,
60°C & 70°C
E 60 @ 50°C,
60°C & 70°C 720 @ 50°C,
60°C & 70°C 60 @ 50°C,
60°C & 70°C 720 @ 50°C,
60°C & 70°C
F 60 @ 50°C,
60°C & 70°C 720 @ 50°C,
60°C & 70°C 60 @ 50°C,
60°C & 70°C 720 @ 50°C,
60°C & 70°C
Test orientations are as follows:
A – Horizontal – components pointed toward the top
B – Sideways – input connector on the left and output connector on the right
C – Sideways – input connector on the right and output connector on the left
D – Vertical – input connector pointed towards the bottom and output connector pointed towards the top
E – Vertical – input connector pointed towards the top and output connector pointed towards the bottom
F – Horizontal – components pointed toward the bottom
TDK-Lambda warm-nu vamp. tutor —© BASE-PLATE +v Acm) -3 es AC0.) vsu PS ENA com -0Nl0FF OOH/OFF AUX mm scu. SDA COM 01w P'WR_OK AC_OK AUX CPFE1000F|
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20. Withstand Voltage
This unit is safety certified to meet a withstand voltage of 4242VDC between input to output, 2500VDC
between input and baseplate, and 500VDC from output to baseplate. During production the unit is tested,
in accordance with safety requirements, to verify withstand voltage performance.
If additional withstand voltage testing in end equipment is required, limit the applied withstand voltage to
2500VDC between input to output (short output to baseplate) and 2500VDC between input and baseplate
for a maximum dwell of 1 minute. Failure to reduce the voltage to these levels could result in components
being damaged.
When performing this test, set the current limit of test equipment to 20mA.
When applying the 500VDC withstand voltage between output and baseplate, limit the applied dwell to 1
minute. When performing this test, be sure to apply DC voltage only. Avoid applying AC voltage during
this test because this will damage the module.
Refrain from injecting a high test voltage suddenly. Be sure to gradually increase the applied voltage during
testing and gradually reduce the voltage after the test.
Caution- when using a timer switch on the test equipment, an impulse voltage which is higher than the
applied set voltage, can be generated when the timer switch is cut off. This causes damage to the power
module. Connect each terminal according to the circuit diagrams shown below.
2.5kVDC 1 minute (20mA)
Fig. 20-1 Input to Baseplate Withstand Voltage Test Method
TDK-Lambda Withstand voltage mm OPERATION MA @ BASE-PLATE AC(N) AC(L) CPFE1000F| +V -V »S 45 VSH PS ENA COM ONIOFF QONIOFF AUX TRIM SCL SDA COM OTW FWR_0K AC_0K AUX (I © BASE-PLATE A004) AC(L) CPFE1000FI 0V -s .s vs" P5 ENA com «amorr +0NIOFF AUX TRIM SCL SDA con 01w PWR_0K AG_OK AUX wnhmm mm- mm
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2.5kVDC 1 minute (20mA) (Short Output to Baseplate)
Fig. 20-2 Input to Output Withstand Voltage Test Method
500VDC 1 minute (20mA)
Fig.20-3 Output to Baseplate Withstand Voltage Test Method
TDK-Lambda CE © BASE—PLAYS Acm) Acm CPFE1000FI
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21. Insulation Resistance
Use DC Insulation Resistance test equipment (MAX.500V) between output and baseplate.
Insulation Resistance must be 100Mohm or more at 500VDC. Take caution that some types of test
equipment generate high pulse voltage when switching applied voltage. After test, discharge this module
using resistor, etc.
100Mohm or more at 500VDC
Fig. 21-1 Insulation Resistance Test Method
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22. Connection Details
Input Connection
Mains input connection by 3way AMP ‘Mate-n-lock’ connector
Mating 3-way housing: AMP 350766-1.
Mating crimp terminals: AMP 926893-1 (14~20AWG), 926895-1 (18~24AWG)
Pin 3 : Live
Pin 2 : Earth
Pin 1 : Neutral
Internal Fuse Type: 20A 250VAC Time Lag
Output Power Connection
DC output +V & -V connection by two M6x20 studs, max torque 10Nm.
Use appropriate ring terminals and wire for the load and short circuit current.
Output Signals
Signal connections available on one 20 pos. 2mm header connector (ref J2) and on one 14 pos. 2mm header
connector (ref J3)
Mating 20-way housing : Molex 51110-2051.
Mating crimp terminals : Molex 50394 type
Mating 14-way housing : Molex 51110-1451.
Mating crimp terminals : Molex 50394 type
J2 Pin Function J3 Pin Function
1 VSH 1 SCL
2 VSH 2 SCL
3 PS 3 SDA
4 PS 4 SDA
5 ENA 5 COM
6 ENA 6 COM
7 COM 7 OTW
8 COM 8 OTW
9 -ON/OFF 9 PWR_OK
10 -ON/OFF 10 PWR_OK
11 +ON/OFF 11 AC_OK
12 +ON/OFF 12 AC_OK
13 AUX 13 AUX
14 AUX 14 AUX
15 TRIM
16 TRIM
17 -S
18 -S
19 +S
20 +S
Table 22-1 Pin Assignments
TDK-Lambda Q ‘uw . oo « w
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23. Safety Approvals
UL/CSA 60950-1, IEC/EN60950-1
Intended for installation in a non-operator access environment
Intended for installation in an external electrical/mechanical/fire enclosure
24. EMC & Immunity
Conducted Emissions - EN55022 Class B
Radiated Emissions - EN55022 Class A
Immunity - EN61000-4-2, -3, -4, -5, -6, -8, -11, -12, -14
25. Fault Finding
If the unit shuts down, cycle the AC power to the supply. The over voltage or over temperature protection
circuit may have been activated thus shutting down the output. In the event of an over temperature
condition, ensure the unit has cooled down before re-applying the AC input.
When recovering from a fault, the output recovery may be delayed for up to 20 seconds to allow for proper
start-up. If the unit still fails to power up, return to TDK-Lambda Americas for evaluation and repair.
26. Connector Locations
J2, J3 (Output Signals)
J6, J7 (Address Jumpers)
See I2C section for more details
J4 (Local ON/OFF Jumper)
Jumper overrides ON/OFF signal
from output connector. Unit is
always enabled.
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27. I2C Bus Interface
1.- Introduction
The I
2
C interface option includes facilities to monitor operating parameters of the Power Supply (PS).
The parameters are then transferred to the host PC if demanded, over a standard I
2
C bus.
The following data can be monitored for the individual units connected to the I
2
C bus:
1.- Status of the unit
2.- Actual Output voltage, output current and internal temperature of the unit.
3.- Manufacturing related data (model, serial number, manufacturing date, etc……)
At startup there is an approximate 2 second lockout before the I²C function is available.
During operation, activity on the bus can cause delays, so it is not recommended to trigger protection
mechanisms from the data being monitored on the I²C bus. For triggering protection mechanisms, it is
recommended to use the analog signals at connectors J2 and J3 (See Section 22 for pin-out details)
2. - Addressing (A0, A1, A2)
Three address lines allow up to 8 units to be addressed on a single I2C bus. The address lines are
internally pulled-up to +5V by resistors. Addressing of a unit is achieved by hard wiring an address line
to the –sense to set to “0” or leaving the address line open to set it to “1”.
A0, A1, A2 are in the PS (J6,J7) for Customer configuration of the I
2
C address. Addresses are on Hex
format 0x00
A2 A1 A0 Address
0 0 0 A0
0 0 1 A2
0 1 0 A4
0 1 1 A6
1 0 0
A8
1 0 1 AA
1 1 0 AC
1 1 1 AE
Jumper = “0”
Open = “1”
3.- Serial Clock
This line is clocked by the processor which controls the I
2
C bus. It is internally connected to +5V via a
pull-up resistor. The I2C interface is designed to run with a serial clock speed of 100KHz
4.- Serial Data
This line is a bidirectional data line. It is internally connected to +5V via a pull-up resistor.
TDK-Lambda Status Byte:
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5.- Operation and Functions
5.1 Digital status
Digital status functions are provided by a status byte register. This is an 8-bit word when read by the I
2
C
controller.
Status Byte:
Address: 07
Bytes: 1
Example for CPFE1000Fi12 model:
Get the Hexadecimal number: 27
Convert the Hexadecimal number to Binary number: 00100111
Binary number is read from right to left, so for our example:
Bit Function Description
0 On_Off status 0 = Unit On ,
1 = Unit Off ON/OFF status on the I2C command.
1 Enable 0 = Good ,
1 = Bad
See Section 13 for Output voltage threshold level above
which the Power ON signal is LOW (Good) and level
below which the signal is HIGH (Bad).
2 IOG 0 = Good ,
1 = Bad Good if main Inverter is working OK,
Bad is main inverter stops working or it's working abnormally
3 OTW 0 = Good ,
1 = Warning Good if base plate temperature is < ~80C,
Warning if base plate temperature is > ~80C, unit is ON
4 OTG 0 = Good ,
1 = Bad Good if base plate temperature is < ~100C,
Bad if base plate temperature is >~100C, unit in OTP status
5 VoutOK 0 = Good ,
1 = Bad Good if Vout is present,
Bad if not Vout is present
6 IOK 0 = Good ,
1 = Bad Good if Iout is below or nom current,
Bad if Iout is in over current condition
7 AC_OK 0 = Good ,
1 = Bad Good if AC is present,
Bad if AC is Lost
Function
Bit
Description
On_Off status 1 Unit is OFF
Enable 1 Vout < 6 volts
IOG 1 Main Inverter stops working
OTW 0 Base plate temperature <90C
OTG 0 Base plate temperature <100C, not
OTP
VoutOK 1 Vout is not present
IOK 0 Unit is not in OCP condition
AC_OK 0 AC Input Voltage Present
TDK-Lambda 5.2 EEPROM Data Serial Number: Firmware Revisian: Product Revisian: Unit Part Number: Unit Manutauuring Date: Unit Manutacturing Location:
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5.2 EEPROM Data
A 512 bytes EEPROM is included on the I2C option. The EEPROM is programmed at the factory with the
data shown on the following table:
Serial Number: Address: 01
Bytes: 20
Example:
43 4C 57 2D 33 31 35 53 31 30 2D 30 31 36 30 2D 53 35 32 31
C L W - 3 1 5 S 1 0 - 0 1 6 0 - S 5 2 1
Each number represents an ASCII character in hexadecimal numbering system.
Firmware Revision: Address: 02
Bytes: 4
Example:
56 31 2E 30
V 1 . 0
Product Revision: Address: 03
Bytes: 4
Example:
58 31 2E 30
X 1 . 0
Unit Part Number: Address: 08
Bytes: 12
Example:
43 50 46 45 31 30 30 30 46 49 31 32
C P F E 1 0 0 0 F I 1 2
Each number represents an ASCII character in hexadecimal numbering system.
Unit Manufacturing Date:
Address: 09
Bytes: 8
Each number represents an ASCII character in hexadecimal numbering system.
Unit Manufacturing Location:
Address: 10
Bytes: 3
Each number represents an ASCII character in hexadecimal numbering system.
TDK-Lambda 5.3 Annlu Functions Note 1: Note 2:
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5.3 Analog Functions
Analog functions are provided by a 8-channel 10-bit resolution Analog-Digital Converter (ADC).When
this device is read by the I2C bus controller it provides a 2 bytes word information.
The ADC has to be scaled to obtain a correct value for the voltage, current and temperature readings.
The following scaling factor (SF) should be employed:
CPFE1000FI28 Range SF Accuracy
Voltage 0 – 34V 0.03973 +/-2%
Current 0-36A 0.0488 +/-5%
Temperature 0-100
o
C Note 1 +/-3%
Note 1: At ambient temperatures below -20C, a period of warm-up may be required before the current
readback meets these accuracy levels. The current readback accuracy may also be affected during fault
(OTP, OVP, OCP) condition.
Note 2: Use the following formula for calculating temperature.
Tbase (C) = (DEC number – 610)/2.048 + 25
Where DEC Number is the decimal conversion of the HEX number read on address 6 (temp reading)
Example:
For 12 volts output @ 30C baseplate temperature
Get the HEX number: 26D
Convert the HEX to DEC number: 621
Apply formula: Temp = (DEC number – 610)/2.048 + 25
(621 – 610)/2.048 + 25 = 30.4C
Temp =~ 30.4C
Address Bytes Data
04 2 Output Voltage Readback
05 2 Output Current Readback
06 2 Baseplate Temperature Readback
CPFE1000FI12 Range SF Accuracy
Voltage 0 – 15V 0.01668 +/-2%
Current 0-60A 0.0815 +/-5%
Temperature 0-100
o
C Note 1 +/-3%
CPFE1000FI48 Range SF Accuracy
Voltage 0 - 58V 0.06772 +/-2%
Current 0-21A 0.0282 +/-5%
Temperature 0-100
o
C Note 1 +/-3%
02 6D
TDK-Lambda 014mm Valtage: 5.4 Remote ON/OFF thru 1 C.
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Output Voltage: Address: 04
Bytes: 2
Example:
For 12 volts output
Get the HEX number: 2C4
Convert the HEX to DEC number: 708
Multiply the DEC number by Scaling Factor (SF): 0.01668
Vout = 708 * 0.016687 = 11.814 Volts
Same method is used for current readings.
5.4 Remote ON/OFF thru I
2
C.
Unit can be remotely turned OFF by the OFF command on address 0A. Once address 0A is called out,
the unit will stay OFF until the ON command is called out thru address 1A or the Input Line is removed
for about 30 seconds.
For the remote ON/OFF to function, the unit must be enabled via the ON/OFF Control (See Section 10)
or the local ON/OFF jumper (J4 connector).
02 C4
Address Function
1A Turn output On
0A Turn output Off
TDK-Lambda ’M‘i‘
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6.- Typical application diagram
PC
RS232/USB
TO
I2C CONVERTOR
SCL
+V
SDA (J5)
GND
CPFE1000FI
(J6, J7) -V
A0 A1 A2
+
LOAD
-
CLOCK
DATA
ADDRESS
SETTING
TDK-Lambda s m s 5 l7 ~31 254 i 105
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28. Mechanical Drawing
The CPFE1000Fi series of units are available in the following three chassis configurations: 1) The standard
configuration is installed in a U-channel chassis, without a top cover, 2) The /C option is installed in the U-
channel chassis with a ventilated top cover (shown in Fig 28-1), and 3) The /P option which has neither the
top cover nor the U-channel chassis (shown in Fig 28-2). Overall dimensions for the standard model and the
/C option are shown in Fig 28-1. Overall dimensions for the /P option is shown in Fig 28-2.
Fig 28-1: Dimensions for Standard and /C chassis configurations
TDKELambda / MOUNTING HOLES m CLEARANCE I . moss 1 smw ConNEmoRs owm m 5M5 Mmmm sum
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Fig 28-2: Dimensions for /P chassis configuration.
TDK-Lambda / BASEPLATE TEMP ’ MEASUPMENT POINIJ Base Plate Thermal Compound Heat Sink Components that generate heal Ambient AIr Components Interlace to Base Plate
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29. Baseplate Temperature Measurement Point
30. Heat Sink Selection
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PD = Power Dissipation


−  =

.
− 1000 = 176
= Thermal Resistance, degrees C per Watt, °C/W
Tb = Temperature of Base Plate
Ta = Temperature of Ambient Air
sa = Thermal resistance between Heat Sink and Ambient Air
a = Thermal resistance between Base Plate and Heat Sink
Example: Ambient 25°C
Base Plate 100°C
=   − 
 =75°
176 = .43° /