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Condition Based Monitoring
Technologies and Solutions for Industry 4.0
Analog Devices is focused on delivering next-generation condition monitoring solutions that enable real-time monitoring of factory equipment. ADI’s commitment to enabling condition monitoring and Industry 4.0 leverages decades of experience in MEMS sensor development, signal processing, and packaging techniques by helping our customers solve the most challenging problems. Deep signal chain and system design insights enable our customers to extract more value out of their system and improve their customers’ processes.
Signal Chains
- Wired Industrial Interface
- Wireless for Industrial IoT
Recommended Products
Power Management
Maintaining system performance is only as good as the power supplies that support the system. Power by Linear™ provides efficient and flexible solutions to support a wide breadth of applications.
- Low noise
- Stable
- Small footprints
| Part Number | Type | VIN Range (V) |
VOUT (V) |
Max Out Current (mA) |
Temp Range (°C) |
|---|---|---|---|---|---|
| LTC1928-5 | Doubler | 2.7 to 4.4 | 5 | 30 | -40 to +85 |
| ADP5300 | Switch | 2.15 to 6.5 | 0.8 to 5 | 500 | -40 to +125 |
| LTC3499 | Switch | 1.8 to 5.5 | 2 to 6 | 750 | -40 to +85 |
| ADP7118 | LDO | 2.7 to 20 | 1.8 to 5 | 200 | -40 to +125 |
Amplifiers and Converters
High performance sensors demand precision measurement. ADI’s amplifiers and converters are optimized for sensor measurement.
- High resolution
- Low noise
- Simultaneous sampling
| Part Number | Channel | Bits | Sample Rate (kHz) |
Power (mW) |
Temp Range (°C) |
|---|---|---|---|---|---|
| AD4008 | 1 | 16 | 500 | 2.5 | -40 to +125 |
| LTC2344 | 4 | 16 to 18 | 400 | 81 | -40 to +125 |
| ADAQ7980 | 1 | 16 | 1000 | 21 | -40 to +125 |
| AD7768-1 | 1 | 24 | 204 | <> | -40 to +125 |
Wireless Radio
Enabling wireless industrial applications requires a robust, low power wireless interface. SmartMesh® technology supports operation in harsh environments and simplifies network accessibility.
- Proven reliability
- Robust
- Stable
- Small footprints
| Part Number | Band (GHz) |
Upstream Data Throughout (Max Packets/sec) |
Temp Range (°C) |
|---|---|---|---|
| LTP5902 | 2.4 | 24 | -40 to +125 |
Integrated Vibration Monitoring Modules
Integrated modules combine ADI’s high performance MEMS sensors with an optimized signal chain and embedded signal processing into a mechanically optimized package, enabling predictive maintenance solutions.
- On-board preprocessing
- User configurable operating modes
| Part Number | Axis | Range (g) |
Resonance (kHz) |
Noise (μg/√Hz) |
Temp Range (°C) |
|---|---|---|---|---|---|
| ADcmXL3021* | 3 | 50 | 21 | 25 | -40 to +125 |
*Digital Output
Processors
Converting information into insights requires powerful processors that enable efficient processing at the node, reducing wireless bandwidth requirements.
- Ultra low power
- Flexibility
| Part Number | Core | Max Speed (MHz) |
Flash/SRAM (Max kB) |
Hibernate Current (nA) |
Temp Range (°C) |
|---|---|---|---|---|---|
| ADuCM3027 | M3 | 26 | 128/64 | 750 | -40 to +85 |
| ADuCM3029 | M3 | 26 | 256/64 | 750 | -40 to +85 |
| ADuCM4050 | M4F | 52 | 512/128 | 680 | -40 to +85 |
Isolated Digital Interface
Harsh industrial environments require robust, isolated signals to drive long cable lengths and minimize interference.
- iCoupler® technology reduces board space requirements
- Industrial operating temperature ranges
- Support long cable lengths
| Part Number | Channel | Data Rate (Max Mbps) |
Insulation Rating (kV rms) |
Temp Range (°C) |
|---|---|---|---|---|
| ADM2486 | 1 | 20 | 2.5 | -40 to +85 |
| ADuM4150 | 6 | 40 | 5 | -40 to +125 |
| ADN4651 | 2 | 600 | 5 | -40 to +125 |
Sensors
High performance sensors provide precision, stability, and flexibility for a variety of applications.
- MEMS accelerometers
- Temperature
| Part Number | Axis | Range (g) |
Resonance (kHz) |
Noise (μg/√Hz) |
Temp Range (°C) |
|---|---|---|---|---|---|
| ADXL1001 | 1 | 100 | 21 | 30 | -40 to +125 |
| ADXL1002 | 1 | 50 | 21 | 25 | -40 to +125 |
| ADXL1003 | 1 | 200 | 28 | 45 | -40 to +125 |
| ADXL1004 | 1 | 500 | 45 | 125 | -40 to +125 |
| ADXL1005 | 1 | 100 | 42 | 75 | -40 to +125 |
| ADXL356 | 3 | 40 | 5.5 | 80 | -40 to +125 |
| ADXL357* | 3 | 40 | 5.5 | 80 | -40 to +125 |
*Digital Output
Resources
Technical Articles
- Accelerating Industry 4.0: Extending the Secure Edge in Industrial Control Systems
- MEMS Accelerometer Performance Comes Of Age
- Enabling Robust Wired Condition-Based Monitoring for Industry 4.0
- How Sensor Performance Enables Condition-Based Monitoring Solutions
Product Selection Guide
Solutions Bulletins & Brochures
- Next-Generation Condition-Based Monitoring: Technologies and Solutions for Industry 4.0
- Industry 4.0 Now to Next Executive Guide
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