CS5212 Datasheet by ON Semiconductor

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— 200 ns Transient Response — Programmable Fixed Frequency of 150 kHz-750 kHz - 1.0 V 1.5% Internal Reference — Lossless lnductor Sensing Overcurrcnl Prolcclion — l-liceup Mode Short Circuit Protection — Programmable Soft—Stan — 40 ns GATE Rise and Fall Times (3.3 nF Load) — 70 ns Adaptive FET Noncverlap Time — Differential Rcmolc Sense Capability — Available in Industrial and Commerical Temperature Grades - System Power Management — 3.3 v Operation — Undcrvollagc Lockout — On/Off Conlrol Through Use of tlie COMP Pin - Pb—Frcc Packages are Available' 'Fol additional iMalmaflan on our Pb-Free slialegy and soldeling details, please download the ON Semiconductor Soldering and Mounting Techniques Reierence Manual. SOLDERRM/D. c Semiconduclmcomponeuls lndnslnes, us. 2505 1 July, 2005 — Rev. 4 ON Semiconductor‘” ® HHHHHHH o HHHHHHH C85212x A WL Y W G PIN GATE(H) ‘ EST LGN D vars VFe COMP sewn uuuuuuu ORDER See detailed ordering dlmenslans seclion a
© Semiconductor Components Industries, LLC, 2006
July, 2006 Rev. 4
1Publication Order Number:
CS5212/D
CS5212
Low Voltage Synchronous
Buck Controller
The CS5212 is a low voltage synchronous buck controller. It
contains all required circuitry for a synchronous buck converter using
external NChannel MOSFETs. High current internal gate drivers are
capable of driving high gate capacitance of low RDS(on) NFETs for
better efficiency. The V2t control architecture is used to achieve
unmatched transient response, the best overall regulation and the
simplest loop compensation.
Additionally, the CS5212 provides overcurrent protection,
undervoltage lockout, softstart, builtin adaptive nonoverlap, and
an adjustable fixed frequency range of 150 kHz to 750 kHz, which
gives the designer more flexibility to make efficiency and component
size trade offs. The CS5212 will also operate over a 3.1 V to 7.0 V
range using either single or dual input voltage.
Features
Switching Regulator Controller
NChannel Synchronous Buck Design
V2 Control Topology
200 ns Transient Response
Programmable Fixed Frequency of 150 kHz750 kHz
1.0 V 1.5% Internal Reference
Lossless Inductor Sensing Overcurrent Protection
Hiccup Mode Short Circuit Protection
Programmable SoftStart
40 ns GATE Rise and Fall Times (3.3 nF Load)
70 ns Adaptive FET Nonoverlap Time
Differential Remote Sense Capability
Available in Industrial and Commerical Temperature Grades
System Power Management
3.3 V Operation
Undervoltage Lockout
On/Off Control Through Use of the COMP Pin
PbFree Packages are Available*
*For additional information on our PbFree strategy and soldering details, please
download the ON Semiconductor Soldering and Mounting Techniques
Reference Manual, SOLDERRM/D.
MARKING DIAGRAM
CS5212x = Device Code
x = E or G
A = Assembly Location
WL = Wafer Lot
Y = Year
WW = Work Week
G=PbFree Package
1
GATE(L)
PGND
SGND
VFB
GATE(H)
IS+
IS
ROSC
VCC
PIN CONNECTIONS
VC
BST
LGND
VFFB
COMP
SOIC14
D SUFFIX
CASE 751A
See detailed ordering and shipping information in the package
dimensions section on page 12 of this data sheet.
ORDERING INFORMATION
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CS5212x
AWLYWWG
1
14
mo nF/10 V on 0.1 uF U1 GATE(H) as‘r LGND 14 PGND GATE(L) Vc IS+ 13 12 GN2 GND 11 VF“ csszuz VFE \s— COMP vac SGND ROSC m 9 a hllp://onsemi.com 2
CS5212
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2
C16
0.1 mF
GATE(H)
BST
LGND
VFFB
VFB
COMP
SGND
PGND
GATE(L)
VC
IS+
IS
VCC
ROSC
CS5212
U1
GN2
GND
R8
10
C2
0.1 mF
TP4
COMP
TP5
BST
1
2
3
4
5
6
7
14
13
12
11
10
9
8
C11
0.1 mF
R1
51 k
C1
0.47 mF
R9
10
C19
1.0 mF
Q2
Q1
TP3
GATE(L)
TP2
GATE(H)
TP1
SWNODE
VIN
3.3 V
D5
BAT54S + + +
C6 C7 C8 100 mF/10 V × 3
R5
4.7 k
R13
10
C15
470 pF
L1
2.9 mH
6.5 mR
ETQP6F2R9LB VOUT
GND
C3
0.1 mF
R6
4.7 k
R2
10
TP6
SENSE+
TP7
SENSE
R4
1.0 k 1%
C5
680 pF
R3
1.5 k 1%
R7
TBD*
D6
BAT54S
D2
BAT54S
C4
0.1 mF
C22
0.1 mF
*Refer to Rpullup Value Selection section for value needed.
+
C9 +
C10
100 mF/10
V
× 2
+
C20 +
C21
Figure 1. Application Diagram, 3.3 V to 1.5 V/8.0 A Converter with Differential Remote Sense
MAXIMUM RATINGS
Rating Value Unit
Operating Junction Temperature, TJ150 °C
Lead Temperature Soldering: Reflow: (SMD styles only) (Note 1) 230 peak °C
Storage Temperature Range, TS65 to +150 °C
Package Thermal Resistance:
JunctiontoCase, RqJC
JunctiontoAmbient, RqJA
30
125
°C/W
°C/W
ESD Susceptibility:
Human Body Model
Machine Model
2.0
200
kV
V
JEDEC Moisture Sensitivity 1
Stresses exceeding Maximum Ratings may damage the device. Maximum Ratings are stress ratings only. Functional operation above the
Recommended Operating Conditions is not implied. Extended exposure to stresses above the Recommended Operating Conditions may affect
device reliability.
1. 60 second maximum above 183°C.
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MAXIMUM RATINGS
Pin Name Pin Symbol VMAX VMIN ISOURCE ISINK
IC Power Input VCC 6.0 V 0.3 V N/A 50 mA DC
Power input for the low side driver VC16 V 0.3 V N/A 1.5 A Peak,
200 mA DC
Power Supply input for the high side driver BST 20 V 0.3 V N/A 1.5 A Peak,
200 mA DC
Compensation Capacitor COMP 6.0 V 0.3 V 1.0 mA 1.0 mA
Voltage Feedback Input VFB 6.0 V 0.3 V 1.0 mA 1.0 mA
Oscillator Resistor ROSC 6.0 V 0.3 V 1.0 mA 1.0 mA
Fast Feedback Input VFFB 6.0 V 0.3 V 1.0 mA 1.0 mA
HighSide FET Driver GATE(H) 20 V 0.3 V
2.0 V for 50 ns
1.5 A Peak,
200 mA DC
1.5 A Peak,
200 mA DC
LowSide FET Driver GATE(L) 16 V 0.3 V
2.0 V for 50 ns
1.5 A Peak,
200 mA DC
1.5 A Peak,
200 mA DC
Positive Current Sense IS+ 6.0 V 0.3 V 1.0 mA 1.0 mA
Negative Current Sense IS6.0 V 0.3 V 1.0 mA 1.0 mA
Power Ground PGND 0.3 V 0.3 V 1.5 A Peak,
200 mA DC
N/A
Logic Ground LGND 0 V 0 V 100 mA N/A
Sense Ground SGND 0.3 V 0.3 V 1.0 mA 1.0 mA
ELECTRICAL CHARACTERISTICS (40°C < TA < 85°C (CS5212E); 0°C < TA < 70°C (CS5212G); 40°C < TJ < 125°C; 3.1 V < VCC <
3.5 V; 3.1 V < VC < 7.0 V; 4.5 V < BST < 20 V; CGATE(H) = CGATE(L) = 3.3 nF; ROSC = 51 k; CCOMP = 0.1 mF, unless otherwise specified.)
Characteristic Test Conditions Min Typ Max Unit
Error Amplifier
VFB Bias Current VFB = 0 V 0.1 1.0 mA
COMP Source Current VFB = 0.8 V 15 30 60 mA
COMP SINK Current VFB = 1.2 V 15 30 60 mA
Open Loop Gain 98 dB
Unity Gain Bandwidth C = 0.1 mF50 kHz
PSRR @ 1.0 kHz 70 dB
Output Transconductance 32 mmho
Output Impedance 2.5 MW
Reference Voltage 0.1 V < SGND < 0.1 V,
COMP = VFB, Measure VFB to SGND
0.977 0.992 1.007 V
COMP Max Voltage VFB = 0.8 V 2.5 3.0 V
COMP Min Voltage VFB = 1.2 V 0.1 0.2 V
GATE(H) and GATE(L)
High Voltage (AC) GATE(L)
GATE(H)
0.5 nF < CGATE(H) = CGATE(L) < 10 nF (Note 2)
VC 0.5
BST 0.5
V
V
Low Voltage (AC) GATE(L) or GATE(H)
0.5 nF < CGATE(H); CGATE(L) < 10 nF (Note 2)
0.5 V
Rise Time VC = BST = 7.0 V, Measure:
0.7 V < GATE(L) < 6.3 V,
0.7 V < GATE(H) < 6.3 V
40 80 ns
Fall Time VC = BST = 7.0 V, Measure:
0.7 V < GATE(L) < 6.3 V,
0.7 V < GATE(H) < 6.3 V
40 80 ns
2. GBD.
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ELECTRICAL CHARACTERISTICS (40°C < TA < 85°C (CS5212E); 0°C < TA < 70°C (CS5212G); 40°C < TJ < 125°C; 3.1 V < VCC <
3.5 V; 3.1 V < VC < 7.0 V; 4.5 V < BST < 20 V; CGATE(H) = CGATE(L) = 3.3 nF; ROSC = 51 k; CCOMP = 0.1 mF, unless otherwise specified.)
Characteristic UnitMaxTypMinTest Conditions
GATE(H) and GATE(L)
GATE(H) to GATE(L) Delay GATE(H) < 2.0 V, GATE(L) > 2.0 V 40 70 110 ns
GATE(L) to GATE(H) Delay GATE(L) < 2.0 V, GATE(H) > 2.0 V 40 70 110 ns
GATE(H)/(L) Pulldown Resistance to PGND 20 50 115 KW
Overcurrent Protection
OVC Comparator Offset Voltage 0 V < IS+ < VCC, 0 V < IS < VCC 54 60 66 mV
IS+ Bias Current 0 V < IS+ < VCC 1.0 0.1 1.0 mA
IS Bias Current 0 V < IS < VCC 1.0 0.1 1.0 mA
COMP Discharge Threshold 0.20 0.25 0.30 V
COMP Discharge Current in OVC
Fault Mode
COMP = 1.0 V 2.0 5.0 8.0 mA
PWM Comparator
Transient Response COMP = 0 1.5 V, VFFB, 20 mV overdrive 100 200 ns
PWM Comparator Offset VFB = VFFB = 0 V;
Increase COMP until GATE(H) starts switching
0.35 0.40 0.45 V
Artificial Ramp Duty Cycle = 90% 40 70 100 mV
VFFB Bias Current VFFB = 0 V 0.1 1.0 mA
VFFB Input Range (Note 3) 1.1 V
Minimum Pulse Width 200 ns
Oscillator
Switching Frequency ROSC = 18 k 600 750 900 kHz
Switching Frequency ROSC = 51 k 240 300 360 kHz
Switching Frequency ROSC = 115 k 120 150 180 kHz
ROSC Voltage 1.21 1.25 1.29 V
General Electrical Specifications
VCC Supply Current COMP = 0 V (no switching) 5.0 8.0 mA
BST/VC Supply Current COMP = 0 V (no switching) 2.0 3.0 mA
Start Threshold GATE(H) Switching, COMP Charging 2.7 2.8 2.9 V
Stop Threshold GATE(H) Not Switching, COMP Not Charging 2.6 2.7 2.8 V
Hysteresis StartStop 75 100 125 mV
Sense Ground Current (Note 4) 0.15 1.00 mA
3. GBD.
4. Recommended maximum operating voltage between the three grounds is 200 mV.
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PACKAGE PIN DESCRIPTION
PIN NO. PIN SYMBOL FUNCTION
1 GATE(H) High Side Switch FET driver pin. Capable of delivering peak currents of 1.0 A.
2 BST Power supply input for the high side driver.
3 LGND Reference ground. All control circuits are referenced to this pin. IC substrate connection.
4 VFFB Input for the PWM comparator.
5 VFB Error amplifier input.
6 COMP Error Amp output. PWM Comparator reference input. A capacitor to LGND provides error amp
compensation.
7 SGND Internal reference is connected to this ground. Connect directly at the load for ground remote sensing.
8 ROSC A resistor from this pin to SGND sets switching frequency.
9 VCC Input Power Supply Pin. It supplies power to control circuitry. A 0.1 mF Decoupling cap is
recommended.
10 ISNegative input for overcurrent comparator.
11 IS+ Positive input for overcurrent comparator.
12 VCPower supply input for the low side driver.
13 GATE(L) Low Side Synchronous FET driver pin. Capable of delivering peak currents of 1.0 A.
14 PGND High Current ground for the GATE(H) and GATE(L) pins.
+
UVLO
Comparator
5.0 mA
GATE(L)
GATE(H)
+
+
+
+
+
+
+
Σ
+
PGND
ROSC
VC
BST
R
S
Q
Q
S
R
Q
Q
Fault
Fault
PWM FF
COMP Discharge COMP
0.25 V
PWM Comparator
ART Ramp OSC
ROSC
0.5 V
Error Amp
1.0 V
100 % DC
Comparator
VSTART
OC
Comparator
60 mV
0.8 V
UVLO
LGND
VCC
IS
IS+
SGND
VFB
COMP
VFFB
Figure 2. Block Diagram
Reset Dominant
Set Dominant
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THEORY OF OPERATION
The CS5212 is a synchronous, programmable
fixedfrequency, lowvoltage buck controller using the V2
control method. It also provides overcurrent protection,
undervoltage lockout, softstart and builtin adaptive
nonoverlap.
V2 Control Method
The V2 method of control uses a ramp signal generated by
the ESR of the output capacitors. This ramp is proportional
to the AC current through the main inductor and is offset by
the value of the DC output voltage. This control scheme
inherently compensates for variations in either line or load
conditions, since the ramp signal is generated from the
output voltage itself. This control scheme differs from
traditional techniques such as voltage mode, which
generates an artificial ramp, and current mode, which
generates a ramp from inductor current.
+
+
Ramp Signal
Error Signal
Error Amplifier
COMP
GATE(L)
GATE(H)
Output
Voltage
Feedback
PWM Comparator
Figure 3. V2 Control Block Diagram
Reference
Voltage
As illustrated in Figure 3, the output voltage is used to
generate both the error signal and the ramp signal. Since the
ramp signal is simply the output voltage, it is affected by any
change in the output regardless of the origin of the change.
The ramp signal also contains the DC portion of the output
voltage, which allows the control circuit to drive the main
switch to 0% or 100% duty cycle as required.
A change in line voltage changes the current ramp in the
inductor, affecting the ramp signal, which causes the V2
control scheme to compensate the duty cycle. Since the
change in the inductor current modifies the ramp signal, as
in current mode control, the V2 control scheme has the same
advantages in line transient response.
A change in load current will have an effect on the output
voltage, altering the ramp signal. A load step immediately
changes the state of the comparator output, which controls
the main switch. Load transient response is determined only
by the comparator response time and the transition speed of
the main switch. The reaction time to an output load step has
no relation to the crossover frequency of the error signal
loop, compared to traditional control methods.
The error signal loop can have a low crossover frequency,
since transient response is handled by the ramp signal loop.
The main purpose of this “slow” feedback loop is to provide
DC accuracy. Noise immunity is significantly improved,
because the error amplifier bandwidth can be rolled off at a
low frequency. Enhanced noise immunity improves remote
sensing of the output voltage, since the noise associated with
long feedback traces can be effectively filtered.
Line and load regulations are drastically improved
because there are two independent voltage loops. A voltage
mode controller relies on a change in the error signal to
compensate for a deviation in either line or load voltage.
This change in the error signal causes the output voltage to
change corresponding to the gain of the error amplifier,
which is normally specified as line and load regulation. A
current mode controller maintains fixed error signal under
deviation in the line voltage, since the slope of the ramp
signal changes, but still relies on a change in the error signal
for a deviation in load. The V2 method of control maintains
a fixed error signal for both line and load variations, since
both line and load affect the ramp signal.
Constant Frequency Operation
The CS5212 uses a constant frequency, trailing edge
modulation architecture for generating PWM signal. During
normal operation, the oscillator generates a narrow pulse at
the beginning of each switching cycle to turn on the main
switch. The main switch will be turned off when the ramp
signal intersects with the output of the error amplifier
(COMP pin voltage). Therefore, the switch duty cycle can
be modified to regulate the output voltage to the desired
value as line and load conditions change.
The major advantage of constant frequency operation is
that the component selections, especially the magnetic
component design, become very easy. The oscillator
frequency of CS5212 is programmable from 150 kHz to
750 kHz using an external resistor connected from the ROSC
pin to ground.
Startup
If there are no fault conditions and the fault latch is reset,
the error amplifier will start charging the COMP pin
capacitor after the CS5212 is powered up. The output of the
error amplifier (COMP voltage) will ramp up linearly. The
COMP capacitance and the source current of the error
amplifier determine the slew rate of COMP voltage. The
output of the error amplifier is connected internally to the
inverting input of the PWM comparator and it is compared
with the VFFB pin voltage plus 0.5 V offset at the
noninverting input of the PWM comparator. Since VFFB
voltage is zero before the startup, the PWM comparator
output will stay high until the COMP pin voltage hits 0.5 V.
There is no switching action while the PWM comparator
output is high.
After the COMP voltage exceeds the 0.5 V offset, the
output of PWM comparator toggles and releases the PWM
latch. The narrow pulse generated by the oscillator at the
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beginning of the next oscillator cycle will set the latch so that
the main switch can be turned on and the regulator output
voltage ramps up. When the output voltage achieves a level
set by the COMP voltage, the main switch will be turned off.
The V2 control loop will adjust the main switch duty cycle
as required to ensure the regulator output voltage tracks the
COMP voltage. Since the COMP voltage increases
gradually, the softstart can be achieved. The startup
period ends when the output voltage reaches the level set by
the external resistor divider.
Output Enable
Since there can be no switching until the COMP pin
exceeds the 0.5 V offset built into the PWM comparator, the
COMP pin can also be used for an enable function. Hold the
COMP pin below 0.4 V with an open collector circuit to
disable the output. When the COMP pin is released to enable
startup, the user must ensure there is no leakage current from
the enable circuit into COMP. During normal operation the
COMP output is driven with only 5.0 mA to 30 mA internally.
Hiccup Mode Overcurrent Protection
Under normal load conditions, the voltage across the IS+
and IS pins is less than the 60 mV overcurrent threshold. If
the threshold is exceeded, the overcurrent fault latch is set,
the high side gate driver is forced low, and the COMP pin is
discharged with 5.0 mA. There is no switching until the
COMP voltage drops below a 0.25 V threshold. Then, the
fault latch is cleared and a softstart is initiated. The low
effective duty cycle during hiccup overcurrent greatly
reduces component stress for an extended fault.
Inductor Current Sensing
Besides using a current sense resistor to sense inductor
current, CS5212 provides the users with the possibility of
using lossless inductor sensing technique. This sensing
technique utilizes the Equivalent Series Resistance (ESR) of
the inductor to sense the current. The output current is
sensed through an RC network in parallel with the inductor
as shown in Figure 4. The voltage across the small capacitor
is then fed to the OC comparator.
R
RL
C
Q1
ISIS+
CO
VIN
Figure 4. Inductor Current Sensing
Q2
L
If the values of R and C are chosen such that:
L
RL+RC
Then the voltage across the capacitor C will be:
VC+RLIL
Therefore, if the time constant of the RC network is equal
to that of the inductor, the voltage across the capacitor is
proportional to the inductor current by a factor of the
inductor ESR. In practice, the user should ensure that under
all component tolerances, the RC time constant is larger than
the L/R time constant. This will keep the high frequency
gain for VC(s)/IL(s) less than the low frequency gain, and
avoid unnecessary OCP tripping during short duration
overcurrent situations.
Compared with conventional resistor sensing, the
inductor ESR current sensing technique is lossless, but is not
as accurate due to variation in the ESR from inductor to
inductor and over temperature. For typical inductor ESR, the
0.39%/°C positive temperature coefficient will reduce the
current limit at high temperature, and will help prevent
thermal runaway, but will force an increased design target at
room temperature. This technique can be more accurate than
using a PCB trace, since PCB copper thickness can vary
1020%, compared to 1% variation in wire diameter
thickness typical of inductors.
Remote Voltage Sensing
The CS5212 has the capability to sense the voltage when
the load is located far away from the regulator. The SGND
pin is dedicated to the differential remote sensing. The
negative remote sense line is connected to SGND pin
directly, while the positive remote sense line is usually
connected to the top of the feedback voltage divider. To
prevent overvoltage condition caused by open remote
sense lines, the divider should also be locally connected to
the output of the regulator through a low value resistor. That
resistor is used to compensate for the voltage drop across the
output power cables.
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APPLICATIONS INFORMATION
APPLICATIONS AND COMPONENT SELECTION
Inductor Component Selection
The output inductor may be the most critical component
in the converter because it will directly effect the choice of
other components and dictate both the steadystate and
transient performance of the converter. When selecting an
inductor the designer must consider factors such as DC
current, peak current, output voltage ripple, core material,
magnetic saturation, temperature, physical size, and cost
(usually the primary concern).
In general, the output inductance value should be as low
and physically small as possible to provide the best transient
response and minimum cost. If a large inductance value is
used, the converter will not respond quickly to rapid changes
in the load current. On the other hand, too low an inductance
value will result in very large ripple currents in the power
components (MOSFETs, capacitors, etc) resulting in
increased dissipation and lower converter efficiency. Also,
increased ripple currents will force the designer to use
higher rated MOSFETs, oversize the thermal solution, and
use more, higher rated input and output capacitors the
converter cost will be adversely effected.
One method of calculating an output inductor value is to
size the inductor to produce a specified maximum ripple
current in the inductor. Lower ripple currents will result in
less core and MOSFET losses and higher converter
efficiency. The following equation may be used to calculate
the minimum inductor value to produce a given maximum
ripple current (α ⋅IO,MAX). The inductor value calculated by
this equation is a minimum because values less than this will
produce more ripple current than desired. Conversely,
higher inductor values will result in less than the maximum
ripple current.
LoMIN +(Vin *Vout) @Voutń(a@IO,MAX @Vin @fSW)
α is the ripple current as a percentage of the maximum
output current (α = 0.15 for ±15%, α = 0.25 for ±25%, etc)
and fsw is the switching frequency. If the minimum inductor
value is used, the inductor current will swing ± α/2% about
Iout. Therefore, the inductor must be designed or selected
such that it will not saturate with a peak current of (1 + α/2)
⋅IO,MAX.
Power dissipation in the inductor can now be calculated
from the RMS current level. The RMS of the AC component
of the inductor is given by the following relationship:
IAC +IPP
12
Ǹ
where IPP = α ⋅IO,MAX.
The total IRMS of the current will be calculated from:
IRMS +IOUT2)IAC2
Ǹ
The power dissipation for the inductor can be determined
from:
P+IRMS2 RL
Input Capacitor Selection and Considerations
The input capacitor is used to reduce the current surges
caused by conduction of current of the top pass transistor
charging the PWM inductor.
The input current is pulsing at the switching frequency
going from 0 to peak current in the inductor. The duty factor
will be a function of the ratio of the input to output voltage
and of the efficiency.
DF +VO
VI 1
Eff
The RMS value of the ripple into the input capacitors can
now be calculated:
IIN(RMS) +IOUT DF *DF2
Ǹ
The input RMS is maximum at 50% DF, so selection of the
possible duty factor closest to 50% will give the worst case
dissipation in the capacitors. The power dissipation of the
input capacitors can be calculated by multiplying the square
of the RMS current by the ESR of the capacitor.
Output Capacitor
The output capacitor filters output inductor ripple current
and provides low impedance for load current changes. The
effect of the capacitance for handling the power supply
induced ripple will be discussed here. Effects of load
transient behavior can be considered separately.
The principle consideration for the output capacitor is the
ripple current induced by the switches through the inductor.
This ripple current was calculated as IAC in the above
discussion of the inductor. This ripple component will
induce heating in the capacitor by a factor of the RMS
current squared multiplied by the ESR of the output
capacitor section. It will also create output ripple voltage.
The ripple voltage will be a vector summation of the ripple
current times the ESR of the capacitor, plus the ripple current
integrating in the capacitor, and the rate of change in current
times the total series inductance of the capacitor and
connections.
The inductor ripple current acting against the ESR of the
output capacitor is the major contributor to the output ripple
voltage. This fact can be used as a criterion to select the
output capacitor.
VPP +IPP CESR
The power dissipation in the output capacitor can be
calculated from:
P+IAC2 CESR
where:
IAC = AC RMS of the inductor
CESR = Effective series resistance of the output capacitor
network.
MOSFET & Heatsink Selection
Power dissipation, package size, and thermal solution
drive MOSFET selection. To adequately size the heat sink,
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the design must first predict the MOSFET power dissipation.
Once the dissipation is known, the heat sink thermal
impedance can be calculated to prevent the specified
maximum case or junction temperatures from being exceeded
at the highest ambient temperature. Power dissipation has two
primary contributors: conduction losses and switching losses.
The control or upper MOSFET will display both switching
and conduction losses. The synchronous or lower MOSFET
will exhibit only conduction losses because it switches into
nearly zero voltage. However, the body diode in the
synchronous MOSFET will suffer diode losses during the
nonoverlap time of the gate drivers.
For the upper or control MOSFET, the power dissipation
can be approximated from:
PD,CONTROL +(IRMS,CNTL2@RDS(on))
)(ILo,MAX @QswitchńIg@VIN @fSW)
)(Qossń2@VIN @fSW))(VIN @QRR @fSW)
The first term represents the conduction or IR losses when
the MOSFET is ON while the second term represents the
switching losses. The third term is the losses associated with
the control and synchronous MOSFET output charge when
the control MOSFET turns ON. The output losses are caused
by both the control and synchronous MOSFET but are
dissipated only in the control FET. The fourth term is the loss
due to the reverse recovery time of the body diode in the
synchronous MOSFET. The first two terms are usually
adequate to predict the majority of the losses.
Where IRMS,CNTL is the RMS value of the trapezoidal
current in the control MOSFET:
IRMS,CNTL +D
Ǹ@[(ILo,MAX2)ILo,MAX @ILo,MIN
)ILo,MIN2)ń3]1ń2
ILo,MAX is the maximum output inductor current:
ILo,MAX +IO,MAXń2)DILoń2
ILo,MIN is the minimum output inductor current:
ILo,MIN +IO,MAXń2*DILoń2
IO,MAX is the maximum converter output current.
D is the duty cycle of the converter:
D+VOUTńVIN
DILo is the peaktopeak ripple current in the output
inductor of value Lo:
DILo +(VIN *VOUT)@Dń(Lo @fSW)
RDS(on) is the ON resistance of the MOSFET at the
applied gate drive voltage.
Qswitch is the post gate threshold portion of the
gatetosource charge plus the gatetodrain charge. This
may be specified in the data sheet or approximated from the
gatecharge curve as shown in the Figure 5.
Qswitch +Qgs2 )Qgd
ID
VGATE
VDRAIN
QGD
QGS2
QGS1
VGS_TH
Figure 5. MOSFET Switching Characteristics
Ig is the output current from the gate driver IC.
VIN is the input voltage to the converter.
fsw is the switching frequency of the converter.
QG is the MOSFET total gate charge to obtain RDS(on).
Commonly specified in the data sheet.
Vg is the gate drive voltage.
QRR is the reverse recovery charge of the lower MOSFET.
Qoss is the MOSFET output charge specified in the data
sheet.
For the lower or synchronous MOSFET, the power
dissipation can be approximated from:
PD,SYNCH +(IRMS,SYNCH2@RDS(on))
)(Vfdiode @IO,MAXń2@t_nonoverlap @fSW)
The first term represents the conduction or IR losses when
the MOSFET is ON and the second term represents the diode
losses that occur during the gate nonoverlap time.
All terms were defined in the previous discussion for the
control MOSFET with the exception of:
IRMS,SYNCH +1*D
Ǹ
@[(ILo,MAX2)ILo,MAX @ILo,MIN )ILo,MIN2)ń3]1ń2
where:
Vfdiode is the forward voltage of the MOSFET’s intrinsic
diode at the converter output current.
t_nonoverlap is the nonoverlap time between the upper
and lower gate drivers to prevent cross conduction. This
time is usually specified in the data sheet for the control
IC.
When the MOSFET power dissipations are known, the
designer can calculate the required thermal impedance to
maintain a specified junction temperature at the worst case
ambient operating temperature
qTt(TJ*TA)ńPD
where;
qT is the total thermal impedance (qJC + qSA).
qJC is the junctiontocase thermal impedance of the
MOSFET.
so“ start V
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qSA is the sinktoambient thermal impedance of the
heatsink assuming direct mounting of the MOSFET (no
thermal “pad” is used).
TJ is the specified maximum allowed junction
temperature.
TA is the worst case ambient operating temperature.
For TO220 and TO263 packages, standard FR4
copper clad circuit boards will have approximate thermal
resistances (qSA) as shown below:
Pad Size
(in2/mm2)
SingleSided
1 oz. Copper
0.5/323 6065°C/W
0.75/484 5560°C/W
1.0/645 5055°C/W
1.5/968 4550°C/W
2.0/1290 3842°C/W
2.5/1612 3337°C/W
As with any power design, proper laboratory testing should
be performed to insure the design will dissipate the required
power under worst case operating conditions. Variables
considered during testing should include maximum ambient
temperature, minimum airflow, maximum input voltage,
maximum loading, and component variations (i.e. worst case
MOSFET RDS(on)). Also, the inductors and capacitors share
the MOSFET’s heatsinks and will add heat and raise the
temperature of the circuit board and MOSFET. For any new
design, its advisable to have as much heatsink area as possible
– all too often new designs are found to be too hot and require
redesign to add heatsinking.
Compensation Capacitor Selection
The nominal output current capability of the error amp is
30 mA. This current charging the capacitor on the COMP pin
is used as softstart for the converter. The COMP pin is
going to ramp up to a voltage level that is within 70 mV of
what VFFB is going to be when in regulation. This is the
voltage that will determine the softstart. Therefore, the
COMP capacitor can be established by the following
relationship:
C+30 mA soft start
VFFB(REG)
where:
softstart = output rampup time
VFFB(REG) = VFFB voltage when in regulation
30 mA = COMP output current, typ.
The COMP output current range is given in the data sheet
and will affect the rampup time. The value of the capacitor
on the COMP pin will have an effect on the loop response
and the transient response of the converter. Transient
response can be enhanced by the addition of a parallel
combination of a resistor and capacitor between the COMP
pin and the comp capacitor.
ROSC Selection
The switching frequency is programmed by selecting the
resistor connected between the ROSC pin and SGND (pin 7).
The grounded side of this resistor should be directly
connected to the SGND pin, without any other currents
flowing between the bottom of the resistor and the pin. Also,
avoid running any noisy signals under the resistor, since
injected noise could cause frequency jitter. The graph in
Figure 6 shows the required resistance to program the
frequency. Below 500 kHz, the following formula is
accurate:
R+17544ńfSW *4kW
where fSW is the switching frequency in kHz.
Figure 6. Frequency vs. ROSC
0
Resistance (kW)
0
Frequency (kHz)
20
40
60
80
100
120
140
100 200 300 400 500 600 700 800
Differential Remote Sense Operation
The ability to implement fully differential remote sense is
provided by the CS5212. The positive remote sense is
implemented by bringing the output remote sense
connection to the positive load connection. A low value
resistor is connected from Vout to the feedback point at the
regulator to provide feedback in the instance when the
remote sense point is not connected.
The negative remote sense connection is provided by
connecting the SGND of the CS5212 to the negative of the
load return. Again, a low value resistor should be connected
between SGND and LGND at the regulator to provide
feedback in the instance when the remote sense point is not
connected. The maximum voltage differential between the
three grounds for this part is 200 mV.
Feedback Divider Selection
The feedback voltage measured at VFB during normal
regulation will be 1.0 V. This voltage is compared to an
internal 1.0 V reference and is used to regulate the output
voltage. The bias current into the error amplifier is 1.0 mA
max, so select the resistor values so that this current does not
add an excessive offset voltage.
02 = (sz 7 VFB) >< ton/(r1="">< vramp)="" c1="" is="" used="" as="" a="" byp="" ,s="" capacitor="" and="" its="" value="" should="" be="" equal="" to="" or="" greater="" than="" (2.="" sz="" rt="" 01="" vffe="" (:2="" r2="" 1.0="" k="" t="" vfe="" figure="" 7.="" small="" rc="" filter="" providing="" the="" proper="" voltage="" ramp="" at="" the="" begin="" ng="" oi="" each="" oanime="" cycle="" maximum="" frequency="" operation="" the="" minimum="" pulse="" width="" may="" limit="" the="" maximum="" operating="" frequency.="" the="" duty="" factor,="" given="" by="" the="" output/input="" voltage="" ratio,="" multiplied="" by="" the="" period="" determines="" the="" pulse="" width="" during="" nnnnai="" operation.="" this="" pulse="" width="" must="" be="" greater="" than="" 2110="" ns,="" or="" duty="" cycle="" jitter="" could="" become="" exc="" 'c.="" for="" low="" pulse="" widths="" below="" 300115,="" external="" slope="" compensation="" should="" be="" added="" to="" the="" vffb="" pin="" to="" inere="" .-e="" the="" pwm="" ramp="" signal="" and="" imprtwc="" stability.="" 51)="" mv="" of="" added="" ramp="" at="" the="" vffb="" pin="" is="" typically="" enough.="" http://onsemi.com="" 11="" figure="" 8.="" cu="">
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VFFB Feedback Selection
To take full advantage of the V2 control scheme, a small
amount of output ripple must be fed back to the VFFB pin,
typically 50 mV. For most application, this requirement is
simple to achieve and the VFFB can be connected directly to
the VFB pin. There are some application that have to meet
stringent load transient requirements. One of the key factor in
achieving tight dynamic voltage regulation is low ESR. Low
ESR at the regulator output results in low output voltage
ripple. This situation could result in increase noise sensitivity
and a potential for loop instability. In applications where the
output ripple is not sufficient, the performance of the CS5212
can be improved by adding a fixed amount external ramp
compensation to the VFFB pin. Refer to Figure 7, the amount
of ramp at the VFFB pin depends on the switch node Voltage,
Feedback Voltage, R1 and C2.
Vramp +(Vsw *VFB) tonń(R1 C2)
where:
Vramp = amount of ramp needed;
Vsw = switch note voltage;
VFB = voltage feedback, 1 V;
ton = switch ontime.
To minimize the lost in efficiency R1 resistance should be
large, typically 100 k or larger. With R1 chosen, C2 can be
determined by the following;
C2 +(Vsw *VFB) tonń(R1 Vramp)
C1 is used as a bypass capacitor and its value should be
equal to or greater than C2.
Figure 7. Small RC Filter Providing the Proper Voltage
Ramp at the Beginning of Each OnTime Cycle
Vsw
R2
1.0 k
VFFB
VFB
R1
C1
C2
Maximum Frequency Operation
The minimum pulse width may limit the maximum
operating frequency. The duty factor, given by the
output/input voltage ratio, multiplied by the period
determines the pulse width during normal operation. This
pulse width must be greater than 200 ns, or duty cycle jitter
could become excessive. For low pulse widths below 300 ns,
external slope compensation should be added to the VFFB pin
to increase the PWM ramp signal and improve stability.
50 mV of added ramp at the VFFB pin is typically enough.
Current Sense Component Selection
The current limit threshold is set by sensing a 60 mV
voltage differential between the IS+ and IS pins. Referring
to Figure 8, the time constant of the R2,C1 filter should be set
larger than the L/R1 time constant under worst case
tolerances, to prevent overshoot in the sensed voltage and
tripping the current limit too low. Resistor R3 of value equal
to R2 is added for bias current cancellation. R2 and R3 should
not be made too large, to reduce errors from bias current
offsets. For typical L/R time constants, a 0.1 mF capacitor for
C1 will allow R2 to be between 1.0 k and 10 kW.
The current limit without R4 and R5, which are optional,
is given by 60 mV/R1, where R1 is the internal resistance of
the inductor, obtained from the manufacturer. The addition of
R5 can be used to decrease the current limit to a value given
by:
ILIM +(60 mV *(VOUT R3ń(R3 )R5))ńR1
where VOUT is the output voltage.
Similiarly, omitting R5 and adding R4 will increase the
current limit to a value given by:
ILIM +60 mVńR1 (1 )R2ńR4)
Essentially, R4 or R5 are used to increase or decrease the
inductor voltage drop which corresponds to 60 mV at the IS+
and IS pins.
Figure 8. Current Limit
R5
R3
IS
IS+
R2
60 mV Trip
R4
C1
R1L1
L
VOUT
Switching
Node
Boost Component Selection for Upper and Lower
FET Gate Drive
The boost (BST) pin provides for application of a higher
voltage to drive the upper FET. This voltage may be provided
by a fixed higher voltage or it may be generated with a boost
capacitor and charging diodes, as shown in Figure 1. The
voltage in the boost configuration would be the summation of
the voltage from the charging diodes and the output voltage
swing. Care must be taken to keep the peak voltage with
respect to ground less than 20 V peak. The capacitor value
should be ten times larger than the capacitance of the top FET.
The boost circuit requires a modification to achieve startup.
See Rpullup Selection for boost circuit startup.
(cm xr )
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Rpullup Value Selection for Boost Circuit Startup
The CS5212 application circuit incorporates a pullup
resistor, R7, into the boost circuitry. This resistor is essential
to achieving startup of the boost circuit. At startup, the
GATE(H) output may be limited to 0.8 V, due to internal Vbe
drops. Until the boost circuitry charges up, the GATE(H)
output cannot provide sufficient Vgs to turn on the MOSFET.
A resistor from GATE(H) to BST allows bypassing of the
GATE(H) driver until the boost circuitry is charged. The time
constant, set by the pullup resistor and the Cin of the top
MOSFET, must be fast enough to turn on the MOSFET
during the switching period. The following equation is used
to determine Rpullup:
Rpullup t1
(Cin fSW)
where fSW is the switching frequency.
Choosing components according to this equation will
insure that approximately 63% of the boost voltage will be
applied to GATE(H) within one switching period. To start
charge pumping, the control MOSFET must pull up the
switching node above 0.6 V, two Schottky drops, which will
allow VC voltage to increase. Therefore, the voltage applied
by GATE(H) must be 0.6 V greater than Vth of the top FET.
Both high and lowside switches must be sublogic level
MOSFETs with RDS(on) specified at 2.5 Vgs in order to
ensure proper up.
ORDERING INFORMATION
Device
Operating
Temperature Range Package Shipping
CS5212ED14
40°C < TA < 85°C
SOIC14 55 Units / Rail
CS5212ED14G SOIC14
(PbFree)
55 Units / Rail
CS5212EDR14 SOIC14 2500 / Tape & Reel
CS5212EDR14G SOIC14
(PbFree)
2500 / Tape & Reel
CS5212GD14
0°C < TA < 70°C
SOIC14 55 Units / Rail
CS5212GD14G SOIC14
(PbFree)
55 Units / Rail
CS5212GDR14 SOIC14 2500 / Tape & Reel
CS5212GDR14G SOIC14
(PbFree)
2500 / Tape & Reel
For information on tape and reel specifications, including part orientation and tape sizes, please refer to our Tape and Reel Packaging
Specifications Brochure, BRD8011/D.
H’H’H’T’H’H’H 0 ‘ ‘ %3 l-ala Q1: H, ,ILLHJLHi, A p 1% J L m“ L ‘A T 1L7 ’ ’ ’ T7 K \/T e—I-I 0N Semxcanducmv and m anypmfium havem Smut:
CS5212
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13
PACKAGE DIMENSIONS
SOIC14
D SUFFIX
CASE 751A03
ISSUE G
NOTES:
1. DIMENSIONING AND TOLERANCING PER
ANSI Y14.5M, 1982.
2. CONTROLLING DIMENSION: MILLIMETER.
3. DIMENSIONS A AND B DO NOT INCLUDE
MOLD PROTRUSION.
4. MAXIMUM MOLD PROTRUSION 0.15 (0.006)
PER SIDE.
5. DIMENSION D DOES NOT INCLUDE
DAMBAR PROTRUSION. ALLOWABLE
DAMBAR PROTRUSION SHALL BE 0.127
(0.005) TOTAL IN EXCESS OF THE D
DIMENSION AT MAXIMUM MATERIAL
CONDITION.
A
B
G
P7 PL
14 8
7
1
M
0.25 (0.010) B M
S
B
M
0.25 (0.010) A S
T
T
F
RX 45
SEATING
PLANE D14 PL K
C
J
M
_
DIM MIN MAX MIN MAX
INCHESMILLIMETERS
A8.55 8.75 0.337 0.344
B3.80 4.00 0.150 0.157
C1.35 1.75 0.054 0.068
D0.35 0.49 0.014 0.019
F0.40 1.25 0.016 0.049
G1.27 BSC 0.050 BSC
J0.19 0.25 0.008 0.009
K0.10 0.25 0.004 0.009
M0 7 0 7
P5.80 6.20 0.228 0.244
R0.25 0.50 0.010 0.019
__ __
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to any products herein. SCILLC makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does SCILLC assume any liability
arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages.
“Typical” parameters which may be provided in SCILLC data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All
operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. SCILLC does not convey any license under its patent rights
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